5-speed manual gearbox 02C, four-wheel drive — Renewing flange shaft oil seals (final drive installed) — VW

🧭 Before you start

Fits: VW Golf IV / Bora (1J)

📋 Procedure

1. Separate left-hand drive shaft at flange and tie to lower transverse link.
2. Separate right-hand drive shaft at flange and tie between upper and lower transverse link.
3. Place drip tray under gearbox.
4. Remove flange shaft. To do this, screw lower support of puller T10037 into housing (arrow).
5. Pry seal out using assembly lever.

6. Drive new seal in onto limit stop.
7. Half-fill space between sealing lip and dust lip with sealing grease for radial oil sealG 052 128 A1.
8. Clamp flange shaft in vice with protective jaw covers.
9. Press retaining ring out of groove in flange shaft using new retaining ring (A).
10. Drive in flange shaft with plastic mallet.
11. Renew flange shaft/drive shaft seal (pull off protective foil and glue seal into joint).
12. Install drive shaft Running gear, axles, steering - front and four-wheel drive42Repairing drive shafts; Removing and installing drive shafts.
13. Check gear oil in rear final drive .

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