Removing and installing pipe/hose assembly or pipe: VW Jetta VI / Golf V / Jetta

🧭 Before you start

Fits: VW Jetta VI (16, 2010–2018), VW Golf V / Jetta (1K, 2003–2009); platform code AJ5

• Opens: brake fluid, clutch fluid
• Special tools named: 3094

Don't miss

• During the following work, ensure that no brake fluid lands on longitudinal member or gearbox. If this does happen, clean the affected areas thoroughly.
• Do not depress clutch pedal after removing slave cylinder. — Release securing clip (2) using screwdriver or pointed object and pull line (4) with O-ring (3) off bleeder (1).

📋 Procedure

1. Completely remove air filter housing 23Diesel direct injection system; Assembly overview - air filter or 24Injection system; Removing and installing air filter. [Note: During the following work, ensure that no brake fluid lands on longitudinal member or gearbox. If this does happen, clean the affected areas thoroughly.]
2. Clamp off supply hose to clutch master cylinder using hose clamp3094.
3. Release securing clip (3) using screwdriver or pointed object and pull off line (1) with O-ring (2).
4. ⚠ Do not depress clutch pedal after removing slave cylinder. — Release securing clip (2) using screwdriver or pointed object and pull line (4) with O-ring (3) off bleeder (1).
5. Push pipe/hose assembly or pipe (1) with O-ring (2) onto connection of clutch master cylinder (4) until securing clip (3) engages audibly.

6. Test line by tugging on it.
7. Push line with O-ring (3) onto bleeder connection until securing clip engages audibly.
8. Test line by tugging on it.
9. After removing hose clamp up to 25 mm ∅ 3094, return supply hose to its original shape, if necessary.
10. Bleed clutch mechanism .
11. If completely removed beforehand, install air filter housing 23Diesel direct injection system; Assembly overview - air filter or 24Injection system; Removing and installing air filter.

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