Removing and installing charge air cooler, Passat, CC and Sharan — VW
Removing and installing charge air cooler, Passat, CC and Sharan on VW: 15 steps, engines CBFA, CCTA, CCZA, CCZB.
Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: VW Sharan II / SEAT Alhambra (7N, 2010–), VW Passat B7 saloon (362, 2010–2014), VW Passat B7 Variant (365, 2010–2014), VW CC (358, 2012–2017)
- Opens: coolant
📋 Procedure
- Remove noise insulation General body repairs, exterior50Noise insulation.
- Remove bumper cover General body repairs, exterior63Front bumper; Removing and installing bumper cover.
- Drain coolant .
- Remove right charge air hose (A)(arrows).
- Remove left charge air hose (A)(arrows).
- Remove radiator cowl .
- Removing radiator .
- Remove top air duct (A).
- Remove centre guide element (A) on front end (arrows).
- Remove centre guide element (A) on front end (arrows).
- Remove air guides from left and right of lock carrier General body repairs, exterior50Lock carrier; Assembly overview - lock carrier.
- Unscrew bolts (arrows) for charge air cooler mountings.
- Lift charge air cooler with condenser out of lower cooler mounts. You can now move charge air cooler »to and fro« and unscrew securing bolts (arrows) for condenser.
- Secure condenser to lock carrier with cable ties.
- Take out charge air cooler from underneath.
Other VW procedures
- Removing and installing upper timing chain cover – VW · 1 torque figures
- Removing and installing suction-jet pump, fuel filter and pressure limitation valve · 1 torque figures
- Checking delivery rate - engine codes CAWB, CBFA, CCTA
- Removing and installing vacuum pump – VW Phaeton · 1 torque figures
- Assembly overview - cover for timing chain · 2 torque figures
- Removing engine · 41 torque figures
- Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
- Adjusting valve timing – VW Passat B5 · 83 torque figures
- Removing and installing camshafts – VW Passat B6 · 39 torque figures
- Removing and installing coolant pump · 53 torque figures
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.