Removing and installing alternator, vehicles with 2.5 l petrol engine and manual gearbox — VW

🧭 Before you start

Fits: platform code A32

Don't miss

• When batteriesA are disconnected and connected, the procedure described in the workshop manual must always be strictly observed . — Disconnect batteryA.

📋 Procedure

1. ⚠ When batteriesA are disconnected and connected, the procedure described in the workshop manual must always be strictly observed . — Disconnect batteryA.
2. Remove engine cover panel with air filter and intake hoses 24Air filter; Removing and installing air filter housing.
3. Push protective cap off solenoid switch downwards in direction of (arrow).
4. Unscrew positive cable (1) and release and detach connector (terminal 50) (2).
5. Unscrew and remove earth wire from starter bolt (arrow).

6. Unscrew starter bolt (arrow).
7. Remove noise insulation General body repairs, exterior66Noise insulation; Assembly overview - noise insulation.
8. Undo nut (1) and remove it from lower securing bolt of starter.
9. Remove wire holder (2).
10. Unscrew starter bolt (arrow).
11. Remove starterB.
12. Tighten threaded connections to specified torque .

Other VW procedures

• Removing engine · 41 torque figures
• Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
• Adjusting valve timing – VW Passat B5 · 83 torque figures
• Removing and installing camshafts – VW Passat B6 · 39 torque figures
• Removing and installing coolant pump · 53 torque figures
• Renewing sealing flange with oil seal for crankshaft – VW · 1 torque figures
• Removing and installing lower cover for timing chain – VW CJGD
• Removing and installing bottom section of sump – VW 3.0 TDI
• Removing and installing Haldex coupling, generation IV
• Removing and installing alternator with voltage regulatorCX1, 2.0 l TSI engine, 155 kW