Installing fuel delivery unit: VW Passat B6 2.0 (BLR, BLX, BLY, BVX, …)
Step-by-step installing fuel delivery unit for the VW Passat B6 2.0: 11 steps, 1 torque figure. What to remove, what to tighten and to how many Nm, what.
Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: VW Passat B6 (3C, 2005–2010)
Don't miss
- Do not bend float arm of fuel gauge senderG when installing. — Insert fuel delivery unit (without suction-jet pump) into fuel tank.
- Ensure hoses are secured correctly.
- The marking on the fuel tank is not clearly visible.
🔩 Torque settings
Values can differ between engine variants — check the code stamped on your block.
| Torque | Fastener / step |
|---|---|
| 110 Nm (81 lb-ft) | Tighten locking ring using wrench |
ℹ️ Always cross-check the exact figure against your vehicle's factory manual before final tightening — a wrong torque can damage the engine. These values are extracted from workshop data and may not cover every variant or revision.
📐 43 workshop diagrams for BLR
Real factory drawings for this job — timing marks, bolt locations and routing. Locked in the free view.
📋 Procedure
- ⚠ Do not bend float arm of fuel gauge senderG when installing. — Insert fuel delivery unit (without suction-jet pump) into fuel tank.
- Install suction-jet pump (B) and reconnect coupling (A).
- Insert delivery unit into fuel tank.
- Reconnect coupling (A).
- Connect fuel line (B) to fuel delivery unit.
- Push flange onto fuel delivery unit. [Note: Ensure hoses are secured correctly.]
- Now pull seal (A) over the flange and seat it in the opening of the fuel tank.
- Moisten seal lightly with fuel and push flange into fuel tank. [Note: The marking on the fuel tank is not clearly visible.]
- Tighten locking ring using wrench T10202. Specified torque: 110 Nm. — 110 Nm (81 lb-ft)
- Push fuel line onto connection.
- Observe installation position of cover:
Ask TorqFix about your VW BLR — it answers with the exact sequence for that engine and the workshop drawing for each step. First question is free after a 20-second sign-up, no card.
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Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.