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Assembly overview - dual clutch gearbox — VW

Assembly overview - dual clutch gearbox on VW: factory workshop procedure. Full factory text, tools and checks.

Workshop procedure for VW — the factory write-up, straight from real workshop data.

factory workshop text

📋 Procedure

ℹ️ Torque figures below come verbatim from workshop data — always cross-check against your vehicle's factory manual before final tightening.

VW
California
2010
Caravelle
2010
Multivan
2010
Transporter
2010
Power transmission
7-speed dual clutch gearbox 0BT
Edition
09.2015
Assembly overview - dual clutch gearbox
Retaining ring
Renew
Dual clutch cover
Removing and installing
Chapter
.
Retaining ring
Renew
Shim
Currently, no repairs can be made to the clutch.
Tapered ring
Currently, no repairs can be made to the clutch.
Dual clutch
Currently, no repairs can be made to the clutch.
Seal, right
For drive shaft
Removing and installing
Chapter
Breather pipe
Removing and installing
Chapter
Breather cap
Plug
Seal
Renew
Gear oil cooler
Removing and installing gear oil cooler
Chapter
Bolt, 20 Nm + 45° (
1
/
8
turn)
Renew.
Filter housing, 20 Nm
Seal
Renew
Heat shield
Oil filter
Information about oil
Chapter
and about filter change
Anchor
Bolt, 5 Nm + 90° (
1
/
4
turn)
Renew
Cable support bracket
For selector lever cable to gearbox
Detent lever for parking lock
Bolt, 10 Nm + 90° (
1
/
4
turn)
Renew
Gearbox
Seal, left
For drive shaft
Removing and installing
Chapter
Seal
Renew
Oil drain plug, 20 Nm
For mechatronic unit
Oil level pipe, 3 Nm
Caution
Comply with the torque setting precisely.
The oil level pipe can break between the thread and the collar.
Note
The oil level pipe comes in different lengths and colours.
If the oil level pipe is renewed, it is essential that the oil level pipe appropriate for the gearbox is installed
Electronic Parts Catalogue
.
Do not install the oil level pipe from another gearbox! The oil level pipe determines the oil level in the gearbox.
Fitting a different oil level pipe can result in the oil level in the gearbox being too high or too low.
Note the screw-in depth and remove/install
Chapter
Drain and fill oil
Chapter
Seal
Renew
Oil drain plug, 45 Nm
For gearbox
Bolt, 10 Nm
Gearbox input speed sender
G182
and
oil temperature sender in multi-plate clutch
G509
Removing and installing
Chapter
Mechatronic unit for dual clutch gearbox
J743
Removing and installing
Chapter
Bolt, 10 Nm + 30° (
1
/
12
turn)
Renew
Cover
With seal
Always renew
Bolt, 10 Nm + 45° (
1
/
8
turn)
Renew
Securing clip
Renew
Seal
Renew

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TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.

The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.

Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.

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Workshop data on this page last updated 20 Sep 2026.