6-speed manual gearbox 0AJ — Bleeding clutch mechanism — VW
6-speed manual gearbox 0AJ — Bleeding clutch mechanism on VW: 14 steps. What to remove, in what order, and what to check after.
Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: platform codes AV2, AV3, AY3
- Opens: brake fluid
- Special tools named: V.A.G 1869
📋 Procedure
- Completely remove air filter housing if it prevents access to clutch slave cylinder 24Injection system; Removing and installing air filter.
- Connect brake filling and bleeding equipmentVAS 5234 or V.A.G 1869.
- Connect bleeder hose to collector bottle of brake bleeding equipment.
- Connect bleeder hose to bleeder (arrow).
- Pressurise system to 2 bar.
- Open bleeder valve.
- Bleed off about 100 cm3 brake fluid.
- Close bleeder valve.
- Rapidly operate pedal from stop to stop 10 to 15 times.
- Open bleeder valve.
- Bleed off an additional 50 cm3 brake fluid.
- Close bleeder valve.
- Depress clutch pedal several times after completion of bleeding process.
- If completely removed beforehand, install air filter housing 24Injection system; Removing and installing air filter.
Other VW procedures
- Removing engine · 41 torque figures
- Removing and installing camshaft · 47 torque figures
- Adjusting valve timing · 83 torque figures
- Removing and installing camshafts · 39 torque figures
- Removing and installing coolant pump · 53 torque figures
- Renewing rear drinks holder · 1 torque figures
- Removing and installing E-box on left side of engine compartment from 11/2008
- Removing and installing fuel delivery unit (Golf, Golf Plus)
- Checking solenoid valves during road test, gearboxes 01.93 ►
- Removing and installing alternator, 1.6 l FSI engine
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.