6-speed manual gearbox 02S — Repairing gearbox housing and clutch housing — VW
6-speed manual gearbox 02S — Repairing gearbox housing and clutch housing on VW: 10 steps. What to remove, in what order, and what to check after.
Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: VW Touran I (1T, 2003–2015)
Don't miss
- With gearbox dismantled, press sleeve in to stop using thrust piece3124.
- With gearbox dismantled, press sleeve in to stop using thrust piece T10148.
📋 Procedure
- Secure needle bearing in gearbox housing at three points (120° offset) using a punch.
- Clean sleeve seat in gearbox.
- Screw spindle (A) of assembly device 3066 into threaded piece of differential.
- Pull sleeve in to stop using thrust piece 3124 by turning nut (B). [Note: With gearbox dismantled, press sleeve in to stop using thrust piece 3124.]
- To pull out seal and sleeve, apply extractor hooksVW 771/37 behind shoulder in sleeve.
- Press extractor hooksVW 771/37 forcefully into sleeve while pulling.
- Clean seat for seal in gearbox.
- Screw spindle (A) of assembly device 3066 into threaded piece of differential.
- Pull sleeve in to stop using thrust piece T10148 by turning nut (B). [Note: With gearbox dismantled, press sleeve in to stop using thrust piece T10148.]
- Insert oil collector in hole (arrow 1) and groove (arrow 2) simultaneously.
Other VW procedures
- Removing engine · 41 torque figures
- Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
- Adjusting valve timing – VW Passat B5 · 83 torque figures
- Removing and installing camshafts – VW Passat B6 · 39 torque figures
- Removing and installing coolant pump · 53 torque figures
- Checking the fuel delivery rate of the fuel pump for delivery G6 (0.5 bar low-pressure fuel system)
- Removing and installing tank for reducing agent, Tiguan
- Removing and installing side airbag crash sensor on driver side G179 (4-door models) · 1 torque figures
- Removing and installing oil filter element – VW Polo 6R 1.2 · 1 torque figures
- Removing and installing fuel tank (CFWA) – VW Polo 6R 1.2 TDI
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix → · How these pages are made →Workshop data on this page last updated 20 Sep 2026.