S80, C30, V70 - D4162T DPF renewal — VOLVO
S80, C30, V70 - D4162T DPF renewal on Volvo: 53 steps, engines D4162T. What to remove, in what order, and what to check after.
Workshop procedure for VOLVO — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: platform codes D2, (DRIVE), |, DRIVE
🔧 Engine codes this applies to
📋 Procedure
Preparation and removal
- Remove the engine upper cover
- Remove the air hose between the turbocharger and the air filter
- Remove the bolt shown
- Remove the intercooler pipe
- Remove the filler plug
- Remove the oxygen sensor
- Remove the turbocharger heat shield
- Remove the catalytic converter heat shield(s)
- Disconnect the pressure line(s)
- Remove the overflow pipe
- Disconnect the additive tank filling kit filler pipe from the additive tank filler pipe
Installation and checks
- Reconnect the pressure line(s)
- Refit the bolt shown
- Refit the engine lower cover
- Follow the instructions on the screen of the diagnostic tool
- Refit the filler plug
- Refit the level plug
- Reset the additive system
- Use the diagnostic tool
Other VOLVO procedures
- D 4162T DPF renewal
- Volvo C30 DV6 D4162T timing belt replacement
- Volvo S80, S60, V60 DV6 D4162T timing belt replacement
- Volvo V70, XC70 Dv6 D4162T timing belt replacement
- Volvo S40, V50, V40 D4162T timing belt replacement
- Volvo S80, V70 2.0 B4204S3/B4204S4 timing chain replacement
- Volvo B5244S gearbox removal & installation
- S40/V40 B4184S2 M5P/M56 clutch removal
- Volvo 1.6 TD D4164T timing chain replacement
- Volvo 2.0 TD timing chain replacement
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.