Timing belt replacement: Volvo S40, V50, V40 (D4162T)

🧭 Before you start

Fits: platform codes D2, |, DRIVE

• Opens: fuel
• Timing position: the crankshaft or camshaft is set and locked during this job
• Special tools named: locking pin

Don't miss

• Never turn the engine in the direction opposite to that of normal operation
• Use the special tool to counterhold
• Do not touch the outer sensor ring

🔧 Engine codes this applies to

📐 19 workshop diagrams for D4162T

Real factory drawings for this job — timing marks, bolt locations and routing. Locked in the free view.

📋 Procedure

Preparation and removal

1. Unless otherwise advised by the manufacturer, the following procedures are recommended:
2. Never turn the engine in the direction opposite to that of normal operation
3. Disconnect the fuel lines
4. Disconnect the wiring loom from the timing belt cover
5. Loosen the tensioner pulley bolt

6. Note: Avoid bending, torsion or traction
7. Remove the wheel arch liner
8. Remove the ancillary drive belt
9. Remove the ancillary drive belt tensioner
10. Remove the crankshaft pulley
11. Use the special tool to counterhold
12. Fit the camshaft locking pin
13. Fit the injection pump locking pin
14. Timing belt covers:
15. Remove the timing belt lower cover
16. Disconnect the crankshaft position sensor
17. Use a hoist to support the engine
18. Remove the engine support
19. Remove the engine support bracket
20. Remove the timing belt guide
21. Turn the crankshaft to TDC for cylinder 1
22. Fit the camshaft locking pin
23. Fit the injection pump locking pin
24. Fit the crankshaft TDC locking pin
25. Loosen the tensioner pulley bolt
26. 2 turns
27. Turn the tensioner clockwise to release the belt tension
28. Remove the timing belt
29. Remove the tensioner pulley
30. Remove the idler pulley
31. Ancillary drive belt tensioner:

Installation and checks

32. Fit the tensioner pulley with bolt finger-tight
33. Remove the camshaft locking pin
34. Remove the crankshaft locking pin
35. Remove the injection pump locking pin
36. Remove all the locking pins
37. Refit the timing belt guide
38. Note: Do not touch the outer sensor ring
39. Refit the engine support
40. Refit the timing belt lower cover
41. Refit the timing belt upper cover
42. Stage 1:
43. Stage 2:
44. Refit the crankshaft pulley
45. Refit the ancillary drive belt tensioner
46. Refit the ancillary drive belt

Other VOLVO procedures

• S80, C30, V70 - D4162T DPF renewal
• D 4162T DPF renewal
• Volvo C30 DV6 D4162T timing belt replacement
• Volvo S80, S60, V60 DV6 D4162T timing belt replacement
• Volvo V70, XC70 Dv6 D4162T timing belt replacement
• Volvo S80, V70 2.0 B4204S3/B4204S4 timing chain replacement
• Volvo B5244S gearbox removal & installation
• S40/V40 B4184S2 M5P/M56 clutch removal
• Volvo 1.6 TD D4164T timing chain replacement
• Volvo 2.0 TD timing chain replacement