Cylinder head removal & torque: Mitsubishi Galant 2.0 TD M4D68 '97 (4D68)

🧭 Before you start

Fits: platform codes 2.0, TD

• Opens: coolant, fuel

Don't miss

• Remove the alternator but do not disconnect

🔧 Engine codes this applies to

📐 16 workshop diagrams for 4D68

Real factory drawings for this job — timing marks, bolt locations and routing. Locked in the free view.

📋 Procedure

1. Disconnect the battery
2. Drain the cooling system
3. The thickness is identified by the number of holes
4. Disconnect the air inlet hose
5. Remove the air hose

6. Disconnect the upper radiator hose
7. Cylinder head torque settings - Refer to 'Adjustment data/Torque settings'
8. Disconnect the heater hose
9. Remove the exhaust manifold heat shield
10. Remove the oil line
11. Disconnect the vacuum hoses
12. Remove the bracket
13. Remove the oil lines
14. Remove the vacuum pump
15. Disconnect the wiring
16. Disconnect the fuel lines
17. Disconnect the water hose
18. Remove as shown
19. Remove the thermostat housing
20. Remove the water hoses
21. Remove the timing belt
22. Disconnect the crankcase breather hose from the valve cover
23. Remove the valve cover
24. Remove the fuel lines between the injectors and the pump
25. Remove the camshaft bearing caps
26. Disconnect the glow plug connector strip
27. Remove the rocker shaft assembly
28. Disconnect the fuel return line
29. Unclip the wiring
30. Disconnect the brake servo vacuum hose from the cylinder head
31. Unclip the wiring
32. Remove the timing belt rear cover
33. Disconnect the front exhaust pipe from the manifold
34. Disconnect the oil and the oil return lines from the turbocharger
35. Remove the dipstick tube
36. Remove the alternator but do not disconnect
37. Remove the cylinder head bolts
38. Remove the cylinder head

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