Gearbox removal & installation: Citroen C4 MCP (DV6TED4)

🧭 Before you start

Fits: platform codes 1.6, HDI, 16V, 110, |, HDIF, 90

• Opens: coolant

🔧 Engine codes this applies to

📐 27 workshop diagrams for DV6TED4(9HV)

Real factory drawings for this job — timing marks, bolt locations and routing. Locked in the free view.

📋 Procedure

1. Disconnect the battery
2. Wheel nuts
3. Front drive shaft to wheel bearing housing:
4. Remove the drive shafts
5. Refit all other parts in the reverse order of removal

6. Remove the battery
7. Remove the left wheel arch liner
8. Remove the front bumper
9. Disconnect the earth cable
10. Remove the output speed sensor from the gearbox
11. Disconnect the electrical wiring from the gearbox
12. Remove the front beam
13. Remove the radiator cross member
14. Remove/refit the front subframe extensions
15. Remove the push rods
16. Disconnect the front exhaust pipe from the diesel particulate filter
17. Remove the pendulum support
18. Remove the subframe
19. Disconnect the pipe(s)
20. Remove the bolts
21. Disconnect the temperature sensor
22. Protect the radiator
23. Disconnect the turbo hose
24. Drain the coolant
25. Disconnect the coolant hose
26. Remove the bolts
27. Remove the cooling fan shroud
28. Drive shaft seal fitting tool(s)
29. Handle:
30. Socket:
31. Handle:
32. Remove the turbocharger heat shield
33. Remove the clamp
34. Remove the bolts
35. Remove the diesel particulate filter
36. Remove the bolt
37. Note: Disconnect the reservoir and place it aside
38. Remove the starter motor
39. Remove the engine/gearbox lower attaching bolts
40. Use the special tool
41. Use a trolley jack to support the engine
42. Use a hoist to support the gearbox
43. Remove the gearbox support
44. Remove the stud
45. Use the special tool
46. Lower the engine and gearbox
47. Remove the engine/gearbox upper attaching bolts
48. Remove the gearbox

Other CITROEN procedures

• Peugeot camshaft DV6TED4 timing chain replacement
• Peugeot 308 1.6 HDi DV6TED4 timing belt replacement
• Citroen C4 BE4R DV6TED4 gearbox removal & installation
• Citroen C4 DV6ATED4 DV6TED4 timing belt replacement
• Peugeot 308 MCP DV6TED4 gearbox removal & installation
• Citroen DW10TD timing belt replacement
• Citroen DW10TD timing belt replacement
• Citroen Xantia non turbo 1.9 HDi XUD9A timing belt replacement
• Citroen Xantia turbo timing belt replacement
• Citroen EW10J4/EW7J4 timing belt replacement