Removing and installing starter, 1.9 l TDI engine, manual gearbox — AUDI

🧭 Before you start

Fits: VW Caddy III (2K, 2004–2015); platform code 2C0

📋 Procedure

1. ⚠ To disconnect and reconnect the battery, the procedure described in the workshop manual should be strictly adhered to . — Disconnect battery .
2. Pull engine cover panel upwards (arrows A) and forwards (arrow B).
3. Release and disconnect electrical connector (1).
4. Loosen spring-type clip (2) using spring-type clip pliersVAS 5024.
5. Pull vacuum hose (arrow) off air filter housing.

6. Unscrew securing bolt (arrow) of air filter housing.
7. Pull hose (arrow) off air filter housing and remove.
8. Pull air filter housing upwards out of the brackets and remove.
9. Push protective cap off solenoid switch downwards in direction of (arrow).
10. Release and disconnect connector of terminal 50 (2).
11. Unbolt positive cable (1).
12. Unscrew and remove earth wire from starter bolt (arrow).
13. Undo upper starter bolt (arrow).
14. If fitted, remove noise insulation General body repairs, exterior66Noise insulation.
15. Undo nut (1) and remove it from lower securing bolt of starter.
16. Remove wire holder (2).
17. Undo lower starter bolt (arrow).
18. Remove starter.
19. Tighten threaded connections to specified torque given in assembly overview .

Other AUDI procedures

• Removing and installing toothed belt – Audi · 56 torque figures
• Removing engine – Audi A8 D3 · 41 torque figures
• Removing camshaft timing chain from camshafts – Audi A6/A7 C7 · 38 torque figures
• Installing engine – Audi A8 D4 · 36 torque figures
• Removing and installing camshaft timing chain · 29 torque figures
• Connecting wiring harnesses 8E1 970 XXX to multi-pin connector for airbag control unit J234
• Checking secondary air pump relay J299 and secondary air pump motor V101
• Removing and installing cylinder head cover (left-side) – Audi · 1 torque figures
• Removing cylinder head (right-side) – Audi A8 D2
• Checking oil pressure and oil pressure switch – Audi TT Mk1