Removing and installing spray jet pop-up cylinders, vehicles as of 2010 — AUDI

🧭 Before you start

Fits: VW Transporter T5 (7H), VW Transporter T5 (7J), VW Transporter T6 (7E), VW Transporter T6 (7F)

📋 Procedure

1. ⚠ Spray jet pop-up cylinders must not be extracted by hand.Depending on type, a hand-extracted pop-up cylinder can get stuck during return stroke.Pushing back pop-up jet piston by hand is not permissible and can damage pop-up cylinder.Eject pop-up cylinder using only water pressure or air pressure.A sticking pop-up cylinder can be brought back to full functionality by ejecting it with water pressure or air pressure. — Eject pop-up cylinder by actuating headlight washer system and hold in ejected position.
2. Unclip cover cap (1) from mounting points (arrows) on spray jet retainer.
3. Remove front bumper cover General body repairs, exterior63Front bumper; Front bumper cover, as of 2010.
4. Press and hold securing clip (arrow), and pull hose connection (1) off pop-up cylinder in direction of arrow.
5. Collect escaping fluid in a suitable container.

6. Unscrew securing bolts below pop-up cylinder.
7. Push together locking mechanisms (arrows) at same time and pull pop-up cylinder (2) in direction of (arrow) out of mounting in bumper cover (1).
8. Install in the reverse order of removal. When doing this, note the following:
9. Check cover cap is seated correctly on bumper cover.
10. On completion of installation work, bleed headlight washer system .
11. Check headlight washer system spray jets and adjust if necessary .

Other AUDI procedures

• Removing and installing toothed belt – Audi · 56 torque figures
• Removing engine – Audi A8 D3 · 41 torque figures
• Removing camshaft timing chain from camshafts – Audi A6/A7 C7 · 38 torque figures
• Installing engine – Audi A8 D4 · 36 torque figures
• Removing and installing camshaft timing chain · 29 torque figures
• Installing gearbox - vehicles with 4.2 ltr. FSI engine – Audi · 2 torque figures
• Separating engine and gearbox - vehicles with dual clutch gearbox 0B5 · 3 torque figures
• Removing and installing compressor – Audi A6 C6 · 1 torque figures
• Removing gearbox in vehicles with V6 petrol engine – Audi · 2 torque figures
• Installing replacement wiring harness – Audi Q7 · 3 torque figures