Removing and installing mounting bracket for clutch pedal and clutch master cylinder — AUDI

🧭 Before you start

Fits: platform code 42

• Opens: brake fluid, clutch fluid
• Timing position: the crankshaft or camshaft is set and locked during this job
• Renewed: self-locking nuts

Don't miss

• A slight permanent deformation of the supply hose caused by the hose clamp up to 25 mm3094 is permissible.
• Renew self-locking nuts.Renew O-rings
• Push supply hose all the way onto supply connection for clutch master cylinder (arrow). Make sure that rubber grommet fits properly.

📋 Procedure

1. Remove cowl panel trim General body repairs, exterior50.
2. Using hose clamp up to 25 mm3094, clamp off supply hose to clutch master cylinder. [Note: A slight permanent deformation of the supply hose caused by the hose clamp up to 25 mm3094 is permissible.]
3. Disconnect supply hose at clutch master cylinder (arrow).
4. Move driver's seat to rear as far as possible and move steering wheel into uppermost position.
5. Remove dash panel trim (driver's side) General body repairs, interior68.

6. Remove bolts (1, 2, and 3).
7. Push foot rest cover (4) upwards (arrow) until tab disengages from opening in bracket for foot rest.
8. Take out foot rest cover.
9. Fold out floor covering under clutch pedal to one side and secure.
10. Unplug electrical connector on clutch pedal switch F36 using locking tool T10265 as follows:
11. Guide locking tool T10265 under clutch master cylinder as shown in illustration (arrow A).
12. Then insert angled end of locking tool T10265 in retainer catch.
13. Pivot locking tool T10265 in direction indicated by (arrow B). This releases the connector and it can then be pulled off.
14. Release retaining clip (1) with a screwdriver and disconnect pipe/hose assembly (3) from clutch master cylinder.
15. Remove nuts (2).
16. Take out mounting bracket (1). [Note: Renew self-locking nuts.Renew O-rings]
17. Fit retaining clip (1) in clutch master cylinder.
18. Renew O-ring (2). Lubricate new O-ring lightly with brake fluid before fitting, and then slide O-ring onto connection on pipe/hose assembly (3).
19. Fit mounting bracket (1) and tighten nuts (2). Tightening torque
20. Press pipe/hose assembly (3) onto connection on clutch master cylinder so that retaining clip (1) snaps into place.
21. Pull on pipe/hose assembly to check it is secure.
22. Plug in connector on clutch pedal switch F36.
23. Push supply hose all the way onto supply connection for clutch master cylinder (arrow). Make sure that rubber grommet fits properly.
24. Remove hose clamp3094.
25. Using finger pressure, restore original shape of supply hose where hose clamp was applied. [Note: A slight permanent deformation of the supply hose caused by the hose clamp up to 25 mm3094 is permissible.]
26. Bleed clutch system .
27. Install floor covering and driver's foot rest cover General body repairs, interior70.
28. Install dash panel trim (driver's side) General body repairs, interior68.
29. Install cowl panel trim General body repairs, exterior50.

Other AUDI procedures

• Removing and installing toothed belt – Audi · 56 torque figures
• Removing engine – Audi A8 D3 · 41 torque figures
• Removing camshaft timing chain from camshafts – Audi A6/A7 C7 · 38 torque figures
• Installing engine – Audi A8 D4 · 36 torque figures
• Removing and installing camshaft timing chain · 29 torque figures
• Installing gearbox - Audi A4, A5 with 1.8 ltr. and 2.0 ltr. TFSI engines · 3 torque figures
• Removing and installing mounting bracket, vehicles with manual gearbox · 3 torque figures
• Removing gearbox - vehicles with 6-cylinder TDI engine – Audi · 2 torque figures
• Removing and installing moulded headliner – Audi A3 · 2 torque figures
• Renewing sealing flange (flywheel end) – Audi A3 · 3 torque figures