Checking fuel gauge senderG - vehicles with high-voltage system — AUDI
Checking fuel gauge senderG - vehicles with high-voltage system on Audi: 11 steps, engines CHHB, CHHP, CJSA, CJSB.
Workshop procedure for AUDI — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: Audi A3 (8V, 2012–2020); platform code 85
🔧 Engine codes this applies to
📋 Procedure
- Move front seats all the way forwards.
- Switch off ignition.
- Remove rear shelf General body repairs, interior70Passenger compartment trim panels; Removing and installing rear shelf.
- Remove luggage compartment floor General body repairs, interior70Luggage compartment trim panels; Removing and installing luggage compartment floor.
- Fold down rear seat backrests.
- Remove subwoofer Communication91Sound system; Removing and installing subwoofer R211.
- Remove nuts (arrows 1 ... 5) and detach flange cover (6).
- Release retainer catch and unplug electrical connector (arrow) on flange. [Note: To obtain an exact measurement of the resistance value for the specification "“Tank full”", the fuel tank must be completely full. For this, drive for at least 500 metres after filling the tank to let air bubbles escape from the fuel tank; then add fuel again.]
- Connect multimeter (resistance test) as shown in table. [Note: To test the maximum and minimum resistance values for "“tank full”" and "“tank empty”", remove the fuel delivery unit and move the sender float all the way to its top or bottom position.The following values are obtained with the fuel delivery unit removed, due to the greater travel of the float arm:]
- Connect multimeter (resistance test) as shown in table.
- Install fuel delivery unit/fuel gauge senderG.
Other AUDI procedures
- Removing and installing accelerator moduleGX2
- Removing and installing upper coolant pipes – VW 2.0
- Removing and installing radiator, Golf, Passat
- Removing and installing knock sensor – Audi A8 D4
- Removing and installing engine control unit J623 without protective housing
- Removing and installing toothed belt – Audi · 56 torque figures
- Removing engine – Audi A8 D3 · 41 torque figures
- Removing camshaft timing chain from camshafts – Audi A6/A7 C7 · 38 torque figures
- Installing engine – Audi A8 D4 · 36 torque figures
- Removing and installing camshaft timing chain · 29 torque figures
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.