Separating and joining centre and rear silencers — VW

🧭 Before you start

Fits: VW Jetta VI (16, 2010–2018), VW Golf V / Jetta (1K, 2003–2009); platform code AJ5

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• A 2nd mechanic is required to bolt the repair clamp.

🔧 Engine codes this applies to

🔩 Torque settings

Values can differ between engine variants — check the code stamped on your block.

ℹ️ Always cross-check the exact figure against your vehicle's factory manual before final tightening — a wrong torque can damage the engine. These values are extracted from workshop data and may not cover every variant or revision.

📋 Procedure

1. ⚠ To avoid injury from metal shavings, wear eye protection and protective clothing. — Cut through exhaust pipe at right angles using e.g. body sawV.A.G 1523 A at separating point (arrow 2). [Note: A 2nd mechanic is required to bolt the repair clamp.]
2. Secure centre silencer in mountings. Front clamp remains loose on pipes.
3. Align rear silencer horizontally and hold in this position.
4. Position repair clamp at side markings (arrow 1) and (arrow 3).
5. Turn repair clamp (A) as shown and tighten to 25 Nm. — 25 Nm (18 lb-ft)
6. Then align exhaust system free of tension .

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