Repairing air conditioning system with manual controls - additional heat exchanger — VW
Repairing air conditioning system with manual controls - additional heat exchanger on VW: 10 steps. What to remove, in what order, and what to check after.
Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: VW Sharan I / SEAT Alhambra (7M)
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- Cooling system is pressurized when engine is warm. If necessary, release pressure before carrying out repairs.
📋 Procedure
- Remove rear left side wall trim 70.
- Pull connector off rear warm air blower V47, rear temperature flap control motor V137 and series resistance for warm air blower N72.
- Clamp off connecting hoses close to heat exchanger with hose clips and then pull off connecting hoses.
- Unscrew the four bolts (arrows).
- If the vehicle is equipped with a 2nd evaporator . [Note: Cooling system is pressurized when engine is warm. If necessary, release pressure before carrying out repairs.]
- Remove rear left side wall trim 70.
- Separate connector (1) and remove bolts (2).
- Pull out rear temperature flap control motor V137(3).
- Remove rear left side wall trim 70.
- Separate connector (1) and remove bolt (2).
Other VW procedures
- Removing engine · 41 torque figures
- Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
- Adjusting valve timing – VW Passat B5 · 83 torque figures
- Removing and installing camshafts – VW Passat B6 · 39 torque figures
- Removing and installing coolant pump · 53 torque figures
- Removing and installing front bumper
- Removing and installing front window channel
- Removing and installing alternator, vehicles with 2.5 l petrol engine and automatic gearbox
- Removing and installing fuse holder behind dash panel on driver side · 1 torque figures
- Removing and installing Bosch poly V-belt pulley with freewheel
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.