Removing and installing starter, vehicles with 2.0 l TDI engine and dual clutch gearbox DQ500-7F — VW
Removing and installing starter, vehicles with 2.0 l TDI engine and dual clutch gearbox DQ500-7F on VW: 12 steps.
Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: VW Tiguan I (5N, 2007–2016)
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- When batteries are disconnected and reconnected, the procedure described in the workshop manual must be strictly observed . — Disconnect battery .
📋 Procedure
- ⚠ When batteries are disconnected and reconnected, the procedure described in the workshop manual must be strictly observed . — Disconnect battery .
- Release and detach connector (1), pull off vacuum hose (2) and detach spring-type clip (3) with spring-type clip pliersVAS 5024.
- Remove securing bolt of air filter housing (arrow).
- Release locking lugs (arrows) and take off cover.
- Pull hose (arrow) off air filter housing and remove.
- Pull air filter housing upwards out of brackets and remove.
- Slide protective cap (1) off solenoid switch in direction of (arrow).
- Release and detach terminal 50 connector (1).
- Unscrew securing nut (2) and remove positive cable (3) from threaded terminal.
- Remove upper and lower securing bolt (arrows) from starter.
- Remove starter from vehicle upwards.
- Tighten threaded connections to torques specified in assembly overview .
Other VW procedures
- Removing engine · 41 torque figures
- Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
- Adjusting valve timing – VW Passat B5 · 83 torque figures
- Removing and installing camshafts – VW Passat B6 · 39 torque figures
- Removing and installing coolant pump · 53 torque figures
- Removing and installing pre-fuse on left in luggage compartment · 1 torque figures
- Removing and installing timing chain and drive chain for oil pump, engine codes AWY, BMD, BBM
- Removing and installing anti-theft-secured engine control unit J623 (►model year 2007)
- Brake system — Removing and installing Handbrake cable (drum brake)
- Removing steering column
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.