Removing and installing starter catalytic converter with exhaust pipe — VW
Removing and installing starter catalytic converter with exhaust pipe on VW: 13 steps, engines BGH, BGJ.
Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: VW Phaeton (3D)
📋 Procedure
- Remove intake air duct to throttle valve module J338.
- Move Lambda probe cables clear.
- Remove securing nut for exhaust manifold/starter catalytic converter, accessible from above.
- Remove noise insulation General body repairs, exterior50Noise insulation.
- Remove catalytic converter with front silencer.
- Unscrew cross piece (A) below gearbox.
- Unscrew exhaust pipe from mounting.
- Unscrew remaining securing nuts for exhaust manifold/starter catalytic converter.
- Remove starter catalytic converter with exhaust pipe and Lambda probes.
- Fit starter catalytic converter with exhaust pipe and Lambda probes screwed in.
- Fit securing nuts for exhaust manifold/starter catalytic converter.
- Align exhaust pipe .
- Tighten exhaust pipe, specified torques .
Other VW procedures
- Removing and installing oil pump · 35 torque figures
- Removing, installing and tensioning toothed belt – VW · 29 torque figures
- Removing and installing upper part of sump – VW Touareg I · 11 torque figures
- Installing engine · 9 torque figures
- Removing and installing lower part of sump – VW Touareg I · 5 torque figures
- Removing engine · 41 torque figures
- Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
- Adjusting valve timing – VW Passat B5 · 83 torque figures
- Removing and installing camshafts – VW Passat B6 · 39 torque figures
- Removing and installing coolant pump · 53 torque figures
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.