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Assembly overview - front exhaust pipe with catalytic converter and attachments, engine codes BGQ, CBUA and Jetta from MY 2011 with CCCA and automatic gearbox — VW

Assembly overview - front exhaust pipe with catalytic converter and attachments, engine codes BGQ, CBUA and Jetta from MY 2011 with CCCA and automatic.

Workshop procedure for VW — the factory write-up, straight from real workshop data.

factory workshop text 3 engine codes

🔧 Engine codes this applies to

📋 Procedure

ℹ️ Torque figures below come verbatim from workshop data — always cross-check against your vehicle's factory manual before final tightening.

Assembly overview - front exhaust pipe with catalytic converter and attachments, engine codes BGQ, CBUA and Jetta from MY 2011 with CCCA and automatic gearbox
Exhaust manifold
Coat studs with
high temperature paste
G 052 118 A3
.
Gasket
Renew.
Note installation position:
Recess
arrow A
of seal must be located at recess
arrow B
of exhaust manifold.
Connector
Black, 4-pin.
Centre Lambda probe of catalytic converter
G465
, 55 Nm
Remove and install with
Lambda probe open ring spanner set
3337
.
The screw thread on a new Lambda probe is coated with assembly paste.
If reusing, lubricate only the threads of the Lambda probe with
high temperature paste
G 052 112 A3
. The paste must not come into contact with the slots on the probe body.
If seal is leaking, nip open and renew.
Speed nut
Connect from front
Clip
Align exhaust system free of stress before tightening clamp
Chapter
.
Installation position
Fig.
.
Tighten bolted connections evenly.
23 Nm
20 Nm
Lambda probe after catalytic converter
G130
, 55 Nm
Remove and install with
Lambda probe open ring spanner set
3337
.
The screw thread on a new Lambda probe is coated with assembly paste.
If reusing, lubricate only the threads of the Lambda probe with
high temperature paste
G 052 112 A3
. The paste must not come into contact with the slots on the probe body.
If seal is leaking, nip open and renew.
Connector
Brown, 4-pin
Installation position
Fig.
.
Front cross member
5 Nm
Heat shield
For catalytic converter
23 Nm
Mounting
Renew if damaged.
10 Nm
Front exhaust pipe
With catalytic converter.
Protect from damage by knocks and impact.
With flexible connection (de-coupling element).
Do not bend flexible connection more than 10° - otherwise it can be damaged.
Removing and installing
Chapter
.
Aligning exhaust system free of tension
Chapter
.
23 Nm
Renew.
Installation position of clamp
The
arrow
points forwards.
Align clamp
1
with marking on catalytic converter
2
.
a
= 5 mm
The securing bolts must be on the right. They must not protrude beyond the lower edge of the clamp.
Lambda probe connectors - installation position
The connectors can be found on the right under the cover on the floor.
Connection for
Lambda probe after catalytic converter
G130
, brown
Bracket
Connector for
centre Lambda probe of catalytic converter
G465
, black

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TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.

The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.

Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.

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Workshop data on this page last updated 20 Sep 2026.