Removing and installing starter, 2.0l TSI engine, manual gearbox — VW
Removing and installing starter, 2.0l TSI engine, manual gearbox on VW: 15 steps. What to remove, in what order, and what to check after.
Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: VW Passat CC (357, 2008–2012), VW CC (358, 2012–2017)
📋 Procedure
- Disconnect battery .
- Remove securing bolts (arrows).
- Pull off hose (1) after opening clips (2).
- Disconnect connector (3).
- Pull engine cover panel upwards (arrows).
- Slide protective cap in direction of (arrow) off solenoid switch.
- Unscrew positive wire (1) and disconnect connector from terminal 50 (2).
- Unscrew earth wire from securing bolt of starter (arrow).
- Remove securing bolt of starter (arrow).
- Remove noise insulation Exterior equipment66Noise insulation; Removing and installing noise insulation.
- Remove securing nut (1) from lower securing bolt of starter.
- Remove wiring retainer (2).
- Remove securing bolt of starter (arrow).
- Remove starter downwards from vehicle.
- Tighten threaded connections to specified torques .
Other VW procedures
- Removing engine · 41 torque figures
- Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
- Adjusting valve timing – VW Passat B5 · 83 torque figures
- Removing and installing camshafts – VW Passat B6 · 39 torque figures
- Removing and installing coolant pump · 53 torque figures
- Checking delivery pressure and quantity for fuel system pressurisation pump G6
- Removing and installing ABS control unit J104 and ABS hydraulic unit N55, hybrid vehicles and ABS Mark 60 EC (ABS/EDL/TCS/ESP)
- Removing and installing heat exchanger, without auxiliary air heater element Z35
- Removing and installing toothed belt for camshaft – VW 2.5 TDI
- Servicing 3-sectionpropshaft
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.