Removing and installing starter, 1.8 l TSI engine, manual gearbox — VW

🧭 Before you start

Fits: VW Passat CC (357, 2008–2012), VW CC (358, 2012–2017)

📋 Procedure

1. Disconnect battery .
2. Disconnect connector (1) and release spring-type clip (2) using spring type clip pliersVAS 5024A.
3. Remove securing bolt of air filter housing (arrow).
4. Release locking lugs (arrows) and take off cover.
5. Pull hose (arrow) off air filter housing and remove.

6. Pull air filter housing upwards out of brackets and remove from vehicle.
7. Slide protective cap in direction of (arrow) off solenoid switch.
8. Unscrew positive wire (1) and disconnect connector from terminal 50 (2).
9. Unscrew earth cable from upper starter securing bolt (arrow).
10. Remove upper securing bolt of starter (arrow).
11. Remove noise insulation Exterior equipment66Noise insulation; Removing and installing noise insulation.
12. Remove securing nut (1) from lower securing bolt of starter.
13. Remove wiring retainer (2).
14. Remove lower securing bolt of starter (arrow).
15. Remove starter downwards from vehicle.
16. Tighten threaded connections to torques specified in assembly overview .

Other VW procedures

• Removing engine · 41 torque figures
• Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
• Adjusting valve timing – VW Passat B5 · 83 torque figures
• Removing and installing camshafts – VW Passat B6 · 39 torque figures
• Removing and installing coolant pump · 53 torque figures