Removing and installing starter, 1.2 l, 77 kW injection engine with manual gearbox MQ200-5F — VW
Removing and installing starter, 1.2 l, 77 kW injection engine with manual gearbox MQ200-5F on VW: 12 steps.
Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: VW Touran I (1T, 2003–2015)
📋 Procedure
- Disconnect battery .
- Remove air filter housing Power unit24Fuel injection system; Assembly overview - air filter.
- Push protective cap off solenoid switch downwards in direction of (arrow).
- Unscrew positive wire (1) and detach connector of terminal 50 (2).
- Unscrew earth wire from upper bolt of starter (arrow).
- Remove upper securing bolt of starter (arrow).
- Remove noise insulation General body repairs, exterior50Body front; Noise insulation.
- Undo nut (1) and remove it from lower securing bolt of starter.
- Remove wire holder (2).
- Remove lower securing bolt of starter (arrow).
- Remove starter by taking it downwards out of the vehicle.
- Tighten threaded connections to specified torque given in assembly overview .
Other VW procedures
- Removing engine · 41 torque figures
- Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
- Adjusting valve timing – VW Passat B5 · 83 torque figures
- Removing and installing camshafts – VW Passat B6 · 39 torque figures
- Removing and installing coolant pump · 53 torque figures
- Removing and installing brake caliper – front brake FNR-G
- Removing and installing height adjustment motor
- Adjusting bonnet and striker pin · 2 torque figures
- Removing and installing lines for clutch mechanism – VW 2.0
- Removing and installing clutch pedal with over-centre spring, LHD
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.