Removing and installing radiator cowling with radiator fan — VW

🧭 Before you start

Fits: VW Polo 6C (2014–2017)

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• The following work step is required for removing the radiator cowl without moving the lock carrier to service position.

🔧 Engine codes this applies to

🔩 Torque settings

Values can differ between engine variants — check the code stamped on your block.

ℹ️ Always cross-check the exact figure against your vehicle's factory manual before final tightening — a wrong torque can damage the engine. These values are extracted from workshop data and may not cover every variant or revision.

📋 Procedure

1. Remove engine cover panel .
2. Remove air filter housing .
3. Unscrew bolts (arrows), and lay air duct (1) to one side.
4. Move wiring harnesses (1, 2) clear at air pipe (3).
5. Loosen screw-type clip (4).

6. Remove bolts (arrows).
7. Remove noise insulation(1)General body repairs, exterior66Noise insulation; Assembly overview - noise insulation.
8. Loosen hose clip (1) at bottom left on charge air cooler, and remove charge air hose with air intake pipe.
9. Release hose clips (1) and (2) at bottom right of charge air cooler, and remove charge air hose.
10. Seal off open lines and connections with clean plugs from engine bung setVAS 6122. [Note: The following work step is required for removing the radiator cowl without moving the lock carrier to service position.]
11. Remove pendulum support .
12. Pull engine as far as possible towards rear using tensioning strap T10038.
13. Pull off connector (2) on wiring harness (1) of radiator fan.
14. To do this, release retaining tab (arrow A).
15. Disconnect connector (2) in (direction of arrow B).
16. Pull connector (arrow) from radiator outlet coolant temperature sender G83.
17. Release retainer (2) on both sides in direction of (arrow A).
18. Lift radiator cowl (1) upwards out of radiator mounting in direction of (arrow B).
19. Take out radiator cowl from underneath.

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