Removing and installing lower part of right intake manifold (engine code BMK) — VW

🧭 Before you start

Fits: VW Phaeton (3D)

• Renewed: seals

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• Always read rules for cleanliness and instructions for working on fuel system .Always follow these rules for cleanliness and instructions before starting work and while working on the fuel system. — Remove engine cover panel .
• (Item 1) and (item 4) should be disregarded.
• Disregard (item 1).Cover/seal intake ports in cylinder head with clean cloths.
• Ensure that high-pressure lines are not under tension.

🔧 Engine codes this applies to

📐 20 workshop diagrams for BMK

Real factory drawings for this job — timing marks, bolt locations and routing. Locked in the free view.

📋 Procedure

1. ⚠ Always read rules for cleanliness and instructions for working on fuel system .Always follow these rules for cleanliness and instructions before starting work and while working on the fuel system. — Remove engine cover panel .
2. Unscrew union nuts (1…4) and remove high-pressure lines.
3. Remove upper part of intake manifold .
4. Remove air pipe (arrows).
5. Remove electrical connector (arrow) for exhaust gas temperature sender 1G235 from retainer.

6. Disconnect electrical connector (3) at intake manifold flap motor V157.
7. Remove bolt (2). [Note: (Item 1) and (item 4) should be disregarded.]
8. Disconnect electrical connectors at glow plugs for right cylinder bank.
9. Remove bolts (arrows) and take off lower part of right intake manifold. [Note: Disregard (item 1).Cover/seal intake ports in cylinder head with clean cloths.] [Note: Renew seals and gaskets.]
10. Install upper part of intake manifold .
11. Tighten union nuts on high-pressure lines finger-tight initially.
12. Ensure that high-pressure lines are not under tension.
13. Install high-pressure lines .
14. Check fuel system for leaks Fuel supply system - diesel engines20.

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