Removing and installing high-voltage battery charging socket 1 UX4, AC charging socket — VW

Removing and installing
high-voltage battery charging socket 1
UX4
, AC charging socket
Special tools and workshop equipment required
Torque wrench
V.A.G 1331
Removing
DANGER
Risk of death due to high voltage.
Electrical shocks will cause serious injuries or death.
Have a qualified technician de-energise the high-voltage system.
De-energise high-voltage system
Chapter
.
Note
The
high-voltage battery charging socket 1
UX4
can be removed only together with the charging cable.
Release connector in
direction of arrow A
.
Pull off connector in
direction of arrow B
.
Insert a small screwdriver
2
in
direction of arrow A
into high-voltage connector
1
in order to release it.
Push screwdriver
2
in
direction of arrow B
. This will release high-voltage connector
1
.
Pull off high-voltage connector
1
.
Detach charging cable from retainers, and remove it towards bottom from motor compartment.
Remove rear right wheel.
Remove rear right wheel housing liner
General body repairs, exterior
Rep. gr.
66
Wheel housing liner; Assembly overview - rear wheel housing liner
.
Remove bolts
1
.
Detach connector
4
from bracket
3
.
Release connector
4
and disconnect.
Detach lines
2
from bracket
3
.
Remove tank flap unit
General body repairs, exterior
Rep. gr.
55
Tank flap unit; Assembly overview - tank flap unit
.
Remove bolts
2
.
Guide wire leading to
immediate charge button
E766
3
out of body.
Remove tank flap unit.
Remove charging socket
1
inwards.
Detach guides and retainers for charging cable from body.
Remove
high-voltage battery 1
AX2
, but do not lower it completely
Chapter
.
Detach charging cable
2
from
high-voltage battery 1
AX2
1
. Cut open cable ties
3
if necessary.
Remove
high-voltage battery charging socket 1
UX4
with charging cable.
Installing
Install in the reverse order of removal, observing the following:
WARNING
Risk of death due to high voltage.
Electrical shocks will cause serious injuries or death.
Have a qualified technician commission the high-voltage system.
Commission high-voltage system
Chapter
.
Specified torques
Chapter
“
Assembly overview - charging socket, AC charging socket
”