Removing and installing Bosch poly V-belt pulley with freewheel — VW

🧭 Before you start

Fits: VW Golf V / Jetta (1K, 2003–2009); platform code AJ5

• Special tools named: 3400, torque wrench

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• The direction of rotation of the alternatorC is marked by an arrow on the front label (direction of rotation of poly V-belt). Turn adapterVAS 3400 respectively when removing or installing.
• Loosen bolt by turning it opposite to direction marked on alternatorC, counterhold with a ring spanner.
• Use ring spanner to counterhold multi-point adapterVAS 3400.

📋 Procedure

1. Remove alternatorC.
2. Clamp alternatorC in a vice at securing points.
3. Remove protective cap from poly V-belt pulley with freewheel. [Note: The direction of rotation of the alternatorC is marked by an arrow on the front label (direction of rotation of poly V-belt). Turn adapterVAS 3400 respectively when removing or installing.]
4. Insert multi-point adapterVAS 3400 with ring spanner in alternatorC poly V-belt pulley with freewheel.
5. Insert M10 multi-point bit (1) into alternator shaft.

6. Loosen bolt by turning it opposite to direction marked on alternatorC, counterhold with a ring spanner.
7. Hold poly V-belt pulley with freewheel stationary by hand and turn input shaft of alternatorC until poly V-belt pulley with freewheel can be removed.
8. First screw poly V-belt pulley with freewheel on drive shaft of three-phase alternatorC by hand as far as limit stop.
9. Release socket drive (1) and pull grip (2) off.
10. Turn grip (2) of torque wrenchV.A.G 1332 180° and reinsert socket drive (1).
11. Set turning direction of torque wrench at socket drive.
12. Insert M10 multi-point bit (1) into alternator shaft.
13. Use ring spanner to counterhold multi-point adapterVAS 3400.
14. Tighten poly V-belt pulley with freewheel by turning alternatorC in direction of arrow marked on alternatorC using torque wrenchV.A.G 1332.
15. Tighten threaded connections to specified torques .

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