Preparing cylinder head gasket for fitting cover — VW
Preparing cylinder head gasket for fitting cover on VW: 6 steps, 2 torque figures, engines AYT, BKL, BRK.
Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: VW Phaeton (3D)
🔩 Torque settings
Values can differ between engine variants — check the code stamped on your block.
| Torque | Fastener / step |
|---|---|
| 23 Nm (17 lb-ft) | Then tighten M8 securing bolts |
| 40 Nm (30 lb-ft) | Install chain tensioner for camshaft roller chain and tighten |
ℹ️ Always cross-check the exact figure against your vehicle's factory manual before final tightening — a wrong torque can damage the engine. These values are extracted from workshop data and may not cover every variant or revision.
📋 Procedure
- Remove old sealant from 3 mm holes in cylinder head gasket (arrows).
- Fill 3 mm holes in cylinder head gasket (arrows) with sealantD 176 501 and coat sealing surface on cover part and sealing flange with sealantD 176 501.
- Install cover immediately!
- First insert all securing bolts and tighten lightly.
- Then tighten M8 securing bolts to 23 Nm and M6 securing bolts to 8 Nm. — 23 Nm (17 lb-ft)
- Install chain tensioner for camshaft roller chain and tighten to 40 Nm. — 40 Nm (30 lb-ft)
Other VW procedures
- Checking fuel pressure regulator and holding pressure – VW
- Checking oil pressure
- Removing and installing ignition coils with output stage · 1 torque figures
- Checking activated charcoal filter system for leaks – VW
- Checking injectors for leaks and quantity injected – VW
- Removing engine · 41 torque figures
- Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
- Adjusting valve timing – VW Passat B5 · 83 torque figures
- Removing and installing camshafts – VW Passat B6 · 39 torque figures
- Removing and installing coolant pump · 53 torque figures
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.