Overview - "“K2/K3”" clutch housing — VW

🧭 Before you start

Fits: VW Golf IV / Bora (1J)

📋 Procedure

1. Slowly and carefully press down piston cap only far enough that the ring can be removed.
2. Remove retaining ring.
3. Remove piston cap and spring.
4. Drive the two nesting pistons out of clutch housing.
5. To do this, gently strike a plastic mallet against the upper edge of the clutch housing.

6. Carefully press “K2” piston by hand into clutch housing to stop.
7. Carefully press “K3” piston by hand into “K2” to stop.
8. Lay spring, piston cap and retaining ring in clutch housing.
9. Carefully centre piston cap before pressing it down.
10. Slowly and carefully press down piston cap only far enough that the ring can be installed.
11. Install retaining ring.

Other VW procedures

• Removing engine · 41 torque figures
• Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
• Adjusting valve timing – VW Passat B5 · 83 torque figures
• Removing and installing camshafts – VW Passat B6 · 39 torque figures
• Removing and installing coolant pump · 53 torque figures
• Servicing 3-sectionpropshaft
• Dismantling and assembling heater unit -B2L-
• Dismantling and assembling differential for vehicles with engines up to 103 kW
• Renewing seal for output flange on bevel box
• Installing gearbox, vehicles with all-wheel drive as of model year 2010