Intake air cooling circuit radiator - remove and install — VW
Intake air cooling circuit radiator - remove and install on VW: 12 steps, engines CYTA. What to remove, in what order, and what to check after.
Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: platform codes 6A1, 6A5
Don't miss
- In case of small dents in the sheets, follow the instructions below Radiator and capacitor installationReplace sealing rings.
- Do not reuse spilled coolant.
🔧 Engine codes this applies to
📋 Procedure
- Remove the radiator. Radiator - remove and install
- Remove the fan housingFan housing - remove and install .
- ⚠ To avoid damages to the intake air cooling circuit radiator, the separation of the intake air cooling circuit radiator from the radiator must be performed by 2 mechanics. — Insert a wide screwdriver on the left-hand side of the intake air cooling circuit radiator (1).
- release the lock by turning the screwdriver in the direction of the (arrow A).
- Next, slightly move the intake air cooling circuit radiator (1) in the direction of (arrow B), and move it away from the radiator (2).
- Continue to lower the intake air cooling circuit radiator (1) in the direction of (arrow A), simultaneously moving it in the direction of (arrow B).
- Release the intake air cooling circuit radiator (1) on the right-hand side from the lock (arrow) of the radiator(2).
- Remove the intake air cooling circuit radiator (1).
- Insert the intake air cooling circuit radiator (2) in the securing point on the right-hand side.
- Install the intake air cooling circuit radiator (2) in the direction of the (arrow) on the radiator couplings(1).
- Pull it on the opposite direction to ensure it is secured in place. [Note: In case of small dents in the sheets, follow the instructions below Radiator and capacitor installationReplace sealing rings.]
- Install the fan housingFan housing - remove and install . [Note: Do not reuse spilled coolant.]
Other VW procedures
- Installation position of the Engine speed sensor G28 rotor on the crankshaft - check · 7 torque figures
- Cylinder head cover with exhaust and inlet camshafts - remove and install · 3 torque figures
- Gearbox side · 3 torque figures
- Remove the camshaft toothed belt – VW CYTA · 2 torque figures
- Oil pump - remove and install · 3 torque figures
- Removing engine · 41 torque figures
- Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
- Adjusting valve timing – VW Passat B5 · 83 torque figures
- Removing and installing camshafts – VW Passat B6 · 39 torque figures
- Removing and installing coolant pump · 53 torque figures
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.