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Intake air cooling circuit radiator - remove and install — VW

Intake air cooling circuit radiator - remove and install on VW: 12 steps, engines CYTA. What to remove, in what order, and what to check after.

Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.

12 steps 1 engine code

🧭 Before you start

Fits: platform codes 6A1, 6A5

Don't miss

  • In case of small dents in the sheets, follow the instructions below Radiator and capacitor installationReplace sealing rings.
  • Do not reuse spilled coolant.

🔧 Engine codes this applies to

📋 Procedure

  1. Remove the radiator. Radiator - remove and install
  2. Remove the fan housingFan housing - remove and install .
  3. ⚠ To avoid damages to the intake air cooling circuit radiator, the separation of the intake air cooling circuit radiator from the radiator must be performed by 2 mechanics. — Insert a wide screwdriver on the left-hand side of the intake air cooling circuit radiator (1).
  4. release the lock by turning the screwdriver in the direction of the (arrow A).
  5. Next, slightly move the intake air cooling circuit radiator (1) in the direction of (arrow B), and move it away from the radiator (2).
CYTA? Steps differ between engine variants — check this job against your exact car before you commit to it. Check my car — free →
  1. Continue to lower the intake air cooling circuit radiator (1) in the direction of (arrow A), simultaneously moving it in the direction of (arrow B).
  2. Release the intake air cooling circuit radiator (1) on the right-hand side from the lock (arrow) of the radiator(2).
  3. Remove the intake air cooling circuit radiator (1).
  4. Insert the intake air cooling circuit radiator (2) in the securing point on the right-hand side.
  5. Install the intake air cooling circuit radiator (2) in the direction of the (arrow) on the radiator couplings(1).
  6. Pull it on the opposite direction to ensure it is secured in place. [Note: In case of small dents in the sheets, follow the instructions below Radiator and capacitor installationReplace sealing rings.]
  7. Install the fan housingFan housing - remove and install . [Note: Do not reuse spilled coolant.]

Who makes these pages, and how

TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.

The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.

Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.

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Workshop data on this page last updated 20 Sep 2026.