Installing - indications — VW

🧭 Before you start

• Opens: brake fluid
• Renewed: it if necessary

Don't miss

• When introducing the engine assembly, ensure that there is enough clearance in the articulated shafts.
• Tightening torque of the supports for the powerplant .

📋 Procedure

1. ⚠ During the removal work, especially within the engine compartment, due to the lack of space, take the following into account:All hoses (fuel, hydraulics, activated charcoal filter system, cooling fluid and gas, brake fluid vacuum) and electric cables must be restored to original positions.Ensure easy access to mobile parts or to those that may be hot. — Check if transmission coupling guides for centring engine/transmission are placed on engine block and, if necessary, install them.
2. Install intermediate plate to the crankshaft flange (flywheel side) in the transmission coupling guides.
3. When introducing the engine assembly, ensure that there is enough clearance in the articulated shafts.
4. If there is any doubt, check centring of clutch disc.
5. Check wear of the clutch bearing and replace it if necessary.

6. Grease a little the clutch bearing, the guide bearing and the shaft with greaseG 000 100.
7. Align the engine and the transmission support sets. [Note: Tightening torque of the supports for the powerplant .]
8. Install articulated shafts: Chassis Group Rep. 40; Transmission shaft - remove and install
9. Install the front exhaust pipe .
10. Install the power steering oil pump: Chassis; Group Rep. 48; Oil pump - remove and install
11. Install the gearbox command: 5-Speed manual gearbox 013; Group Rep. 34;

Other VW procedures

• Removing engine · 41 torque figures
• Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
• Adjusting valve timing – VW Passat B5 · 83 torque figures
• Removing and installing camshafts – VW Passat B6 · 39 torque figures
• Removing and installing coolant pump · 53 torque figures
• 5-speed manual gearbox 02T — Bleeding clutch mechanism
• Removing and installing bracket for centre console · 1 torque figures
• Removing and installing support (vehicles with armrest) · 1 torque figures
• Removing and installing seat trim bracket on sill side · 1 torque figures
• Removing and installing armrest bracket. · 1 torque figures