Dismantling and assembling air distribution housing — VW
Dismantling and assembling air distribution housing on VW: 12 steps. What to remove, in what order, and what to check after.
Workshop procedure for VW — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: VW Passat B7 saloon (362, 2010–2014), VW Passat B7 Variant (365, 2010–2014)
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- Shafts and flaps (arrows) must engage in their respective guides.
📋 Procedure
- Remove heater and air conditioning unit (see the separate procedure).
- Remove heat exchanger (see the separate procedure).
- Separate evaporator housing from heater and air conditioning unit (see the separate procedure).
- Remove bolts (4).
- Raise air duct cover (5) in (direction of arrow).
- Remove bolts (2) from air distribution housing (1).
- Unhook retaining clips (3) and (6).
- Pull apart air distribution housing (1).
- Install in the reverse order of removal. When doing this, note the following:
- Shafts and flaps (arrows) must engage in their respective guides.
- After pushing together the two parts of the air distribution housing, check flaps for ease of movement.
- The remaining installation steps are carried out in the reverse order of removal.
Other VW procedures
- Removing engine · 41 torque figures
- Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
- Adjusting valve timing – VW Passat B5 · 83 torque figures
- Removing and installing camshafts – VW Passat B6 · 39 torque figures
- Removing and installing coolant pump · 53 torque figures
- Removing and installing front airbag crash sensor, driver side G190
- Removing and installing high-voltage cable for high-voltage heater (PTC)
- Removing and installing desiccant bag or cartridge, Denso condenser
- Removing and installing engine (motor) control unit J623, with protective housing
- Removing and installing expansion valve, e-Golf with heat pump
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix → · How these pages are made →Workshop data on this page last updated 20 Sep 2026.