Clutch system line - remove and install — VW

🧭 Before you start

Fits: platform codes 6A1, 6A5

• Opens: clutch fluid
• Special tools named: VAS 6122

Don't miss

• For the following operations, ensure that fluid is not spilled over the gearbox or body. Otherwise, clean the affected region thoroughly.Place a lint-free cloth under the clutch drive gear cylinder.
• Carefully pull the line in order to ensure proper fitting.

📋 Procedure

1. Remove the console of the BatteryAElectrical equipment27 Starter, alternator, battery. [Note: For the following operations, ensure that fluid is not spilled over the gearbox or body. Otherwise, clean the affected region thoroughly.Place a lint-free cloth under the clutch drive gear cylinder.]
2. Install Clamps (diam. 25 mm)3094 in the return pipe (1).
3. Use a screwdriver to pull the lock (3) outwards, until the stop, and remove the hard clutch transmitter cylinder line (2). [Note: Upon restricting the return pipe with the Clamps (diam. 25 mm)3094 a permanent deformity is generated.This does not mean that the return pipe is damaged.After removing the Clamps (diam. 25 mm)3094 the return pipe must be shaped back into its original shape (original contour).]
4. Cover the clutch transmitter cylinder opening.
5. Pull the clutch slave cylinder clip (A) until the stop.

6. Remove the clutch slave cylinder line (B) and cover the openings.
7. Cover lines and connections with clean buffers from the Buffer set (engine)VAS 6122.
8. Install the clutch slave cylinder line (B) until the stop.
9. Install the clip (A) until the stop.
10. Carefully pull the line in order to ensure proper fitting.
11. Press the tube (2) in the cylinder connection until an audible fastening sound is heard in the clamp (3).
12. Remove the Clamps (diam. 25 mm)3094 of the return hose and, if necessary, shape the return pipe (1) back into its original shape (original contour).
13. Bleed the clutch system .
14. Install the console for the BatteryAElectrical equipment27Starter motor, alternator, battery.

Other VW procedures

• Removing engine · 41 torque figures
• Removing and installing camshaft – VW Golf Cabriolet · 47 torque figures
• Adjusting valve timing – VW Passat B5 · 83 torque figures
• Removing and installing camshafts – VW Passat B6 · 39 torque figures
• Removing and installing coolant pump · 53 torque figures
• Gearbox support 3221: modify
• Assembly overview - valve gear (cylinder banks 1 and 2)
• Checking delivery pressure of fuel system pressurisation pump G6 (CFWA)
• Removing and installing convenience system central control unit J393
• Pistons and bearing rods - disassemble and assemble