Assembly overview - rear brake CII 41 (all-wheel drive) — VW

Assembly overview - rear brake CII 41 (all-wheel drive)
Note
Every time after changing pads, firmly depress brake pedal several times with vehicle stationary. This process ensures that brake pads are properly seated in their normal operating position.
Use the
brake filling and bleeding equipment
VAS 5234
or extraction unit
V.A.G 1869/4
to extract brake fluid from the brake fluid reservoir.
Fit
brake pedal depressor
V.A.G 1869/2
before removing a brake caliper or disconnecting a brake hose. After that, open brake system to release pressure.
Rear axle shaft
Removing and installing
Running gear, axles, steering
Rep. gr.
42
Repairing rear wheel suspension (all-wheel drive)
.
Axle beam with hub carrier
Removing and installing
Final drive - differential
Rep. gr.
39
Removing and installing rear axle
.
Multi-point socket head bolt
Renew each time after removal
Running gear, axles, steering
Rep. gr.
42
Repairing rear suspension (all-wheel drive)
.
Rear left speed sensor
G46
for ABS
Before inserting sensor, clean hole inner surface and coat with high-temperature paste G 052 112 A3.
Hexagon socket head bolt
Threaded connection for speed sensor
Specified torque: 8 Nm
Splash plate
Various versions
Running gear, axles, steering
Rep. gr.
42
Repairing rear wheel suspension (all-wheel drive)
Torx bolt
M6 x 12
Threaded connection for splash plate
Specified torque: 10 Nm
Wheel bearing/wheel bearing unit
Removing and installing
Running gear, axles, steering
Rep. gr.
42
Repairing rear wheel suspension (all-wheel drive)
.
Bolt with washer
Always renew after removing.
Specified torque
Running gear, axles, steering
Rep. gr.
42
Repairing rear wheel suspension (all-wheel drive)
Brake disc
Diameter: 260 mm
Thickness: 12 mm
Wear limit: 10 mm.
When worn, renew on both sides of axle.
Remove brake caliper and brake carrier prior to removing.
Countersunk head bolt
Threaded connection for brake disc
Specified torque: 10 Nm
Brake pads
Thickness: 11 mm not including backplate.
Wear limit: 2 mm not including backplate.
Check thickness
Maintenance
Booklet
39
.
Always renew on both sides of an axle.
Removing and installing
Chapter
.
Backplate with different guide pins and protective caps
Supplied as a complete genuine part, pre-assembled with sufficient amount of grease on guide pins.
If protective covers or guide pins are damaged, install repair kit and use lubricant sachet supplied to lubricate guide pins
Installation instructions
Chapter
Pad retainers
Always renew when changing pads.
Brake caliper
Do not disconnect brake hose when changing pads.
Removing and installing
Chapter
.
Repairing
Chapter
.
Adjust handbrake cable first after repairing or renewing.
Adjusting handbrake, Caddy 2004 ▶
Chapter
Adjusting handbrake, Caddy 2011 ▶
Chapter
Brake line
Specified torque: 14 Nm
Wire for
rear left speed sensor
G46
for ABS
Handbrake cable
Removing and installing
Chapter
.
Adjusting handbrake, Caddy 2004 ▶
Chapter
Adjusting handbrake, Caddy 2011 ▶
Chapter
Brake hose
Removing and installing
Chapter
.
Brake hose retainer
Hexagon bolt
Self-locking
Always renew after removing.
Specified torque: 35 Nm
Dual-combi bolt
M12 x 1.5 x 50
Threaded connection for brake carrier
Always renew after removing.
Specified torque: 90 Nm and turn 90° further