5-speed manual gearbox 02R Volkswagen R GmbH — Checking gear oil — VW

🧭 Before you start

Fits: VW Polo 9N (2001–2009)

🔧 Engine codes this applies to

🔩 Torque settings

Values can differ between engine variants — check the code stamped on your block.

ℹ️ Always cross-check the exact figure against your vehicle's factory manual before final tightening — a wrong torque can damage the engine. These values are extracted from workshop data and may not cover every variant or revision.

📐 41 workshop diagrams for BBU

Real factory drawings for this job — timing marks, bolt locations and routing. Locked in the free view.

📋 Procedure

1. Remove noise insulation (if installed) beneath engine and gearbox.
2. Remove oil plug (arrow).
3. Screw in plug (arrow).
4. Remove oil plug (arrow).
5. Fill with gear oil to lower edge of filler hole.

6. Screw in plug (arrow).
7. Start engine, engage gear and allow gearbox to turn for approx. 2 minutes.
8. Stop engine and remove plug (arrow).
9. Top up with gear oil to lower edge of filler hole.
10. Install bolt (arrow) and tighten to 25 Nm. — 25 Nm (18 lb-ft)

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