TorqFix

Timing belt replacement: Peugeot 807 (EW10A)

Step-by-step timing belt replacement for the Peugeot 807 (EW10A): 92 steps. What to remove, in what order, and what to check after.

Timing belt replacement on the Peugeot 807 with the 2.0 16V EW10A petrol engine. The engine has to be supported from above because the right-hand engine support comes off, along with the coolant reservoir, power steering line mounts, inner wing splash guard and ancillary belt. The crankshaft is pinned and both camshafts locked before the crankshaft pulley is removed – never take that pulley off without everything locked. The tensioner is pre-tensioned to its maximum with an Allen key and then eased back until the pointer sits in position, holding the pulley still while the bolt is tightened. After two turns clockwise the inlet camshaft tool must drop in and the tensioner marks agree. A new crankshaft pulley bolt, torqued in stages, finishes the job.

92 steps 1 engine code

🧭 Before you start

Support the engine, remove the right-hand support, ancillary belt, pulley and covers with the crank and cams locked. Release the tensioner and fit the new belt, set the tensioner pointer with an Allen key, then fit the pulley with a new bolt in stages. Turn two revolutions, confirm the locking tool fits and the marks align, and refit supports, covers and wheel.

Fits: platform codes 2.0, 16V

  • Timing position: the crankshaft or camshaft is set and locked during this job
  • Special tools named: locking tool, locking pin

Don't miss

  • Never remove the crankshaft pulley without the crankshaft and camshafts locked.
  • Never rotate the engine backwards.
  • Hold the tensioner pulley still while tightening its bolt.
  • Use a new crankshaft pulley bolt, tightened in stages.
  • Repeat the setting if the marks are outside the specified area after two turns.

Written for this job from the workshop steps below · TorqFix editorial.

🔧 Engine codes this applies to

📐 30 workshop diagrams for EW10A(RFJ)

Real factory drawings for this job — timing marks, bolt locations and routing. Locked in the free view.

807 EW10A — EW10A(RFJ) · diagram 1
807 EW10A — EW10A(RFJ) · diagram 2
807 EW10A — EW10A(RFJ) · diagram 3
807 EW10A — EW10A(RFJ) · diagram 4
807 EW10A — EW10A(RFJ) · diagram 5
807 EW10A — EW10A(RFJ) · diagram 6
807 EW10A — EW10A(RFJ) · diagram 7
807 EW10A — EW10A(RFJ) · diagram 8
+ 22 more diagrams

📋 Procedure

Preparation and removal

  1. Crankshaft locking tool:
  2. Unless otherwise advised by the manufacturer, the following procedures are recommended:
  3. Never turn the engine in the direction opposite to that of normal operation
  4. Turn the tensioner pulley clockwise
  5. Use the tensioner locking tool
EW10A(RFJ)? Steps differ between engine variants — check this job against your exact car before you commit to it. Check my car — free →
  1. Remove the tensioner pulley locking tool
  2. Remove the ancillary drive belt
  3. Note: Avoid bending, torsion or traction
  4. Note: Do not disconnect the hoses
  5. Fit the clamp
  6. Remove the engine support
  7. Remove the timing belt upper cover
  8. Turn the crankshaft until the locking pin fits
  9. Remove the exhaust camshaft locking tool
  10. Use an Allen key
  11. Crankshaft pulley
  12. Remove the crankshaft pulley
  13. Note: Never remove the crankshaft pulley without locking the crankshaft and the camshafts
  14. Remove the timing belt lower cover
  15. Remove the inlet camshaft locking tool
  16. Loosen the tensioner pulley bolt
  17. Turn the tensioner pulley clockwise
  18. Fit the crankshaft locking pin
  19. Fit the inlet camshaft locking tool
  20. Note: Repeat the procedure if the special tool does not fit
  21. Loosen the crankshaft pulley centre bolt
  22. Loosen the tensioner pulley, keeping it steady with an Allen key

Installation and checks

  1. Fit the timing belt lower cover
  2. Fit the crankshaft pulley bolt
  3. Pre-tension the timing belt
  4. Turn the tensioner anti-clockwise to the maximum timing belt tension
  5. Turn the tensioner pulley clockwise until the pointer is positioned as shown
  6. Tighten the tensioner pulley bolt
  7. Note: When tightening the pulley bolt, ensure the tensioner pulley does not rotate
  8. Tighten the crankshaft pulley
  9. Use a new bolt
  10. Stage 1:
  11. Stage 2:
  12. Turn the crankshaft clockwise 2 rotations
  13. Fit the inlet camshaft locking tool
  14. Check the position of the tensioner
  15. Note: Repeat the procedure if the marks are outside the specified area
  16. Refit the timing belt covers
  17. Refit the power steering line mounts
  18. Refit the engine support
  19. Remove the hoist
  20. Refit the coolant reservoir
  21. Fit the ancillary drive belt
  22. Refit the inner wing splash guard
  23. Refit the front right wheel
  24. Reconnect the battery
Workshop diagrams

Ask TorqFix about your Peugeot EW10A(RFJ) — it answers with the exact sequence for that engine and the workshop drawing for each step. First question is free after a 20-second sign-up, no card.

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Who makes these pages, and how

TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.

The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.

Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.

Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com

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Workshop data on this page last updated 20 Sep 2026.