Corsa D 1.6 turbo Clutch — OPEL / VAUXHALL

🧭 Before you start

Fits: platform codes 1.6, 16V, OPC, TURBO, |

• Timing position: the crankshaft or camshaft is set and locked during this job
• Special tools named: locking tool
• Renewed: oil seals, if necessary note

Don't miss

• Always renew the concentric slave cylinder

🔧 Engine codes this applies to

📐 9 workshop diagrams for A16LEL

Real factory drawings for this job — timing marks, bolt locations and routing. Locked in the free view.

📋 Procedure

Preparation and removal

1. Before disconnecting the battery cable, check the audio system security code
2. Renew the oil seals if necessary
3. Tighten the special tool
4. Apply tension to the clutch cover
5. Remove the clutch cover bolts

6. Remove the special tools
7. Flywheel locking tool:
8. Special tool:
9. Turn the special tool clockwise to release the clutch plate
10. Remove the clutch cover
11. Remove the clutch plate

Installation and checks

12. Fit the clutch cover
13. Check the clutch release bearing guide tube and fork; renew if necessary
14. Note: Always renew the concentric slave cylinder
15. Fit the clutch alignment tool
16. Clutch alignment tool:
17. Apply tension to the clutch cover
18. Grease the thrust bearing inner bore, drive plate splines and release fork pivot points
19. Tighten the bolts in several stages, in a criss-cross pattern
20. Remove the special tools
21. Refit the gearbox

Other OPEL / VAUXHALL procedures

• Opel Corsa D ; Astra H A, A, ancil auxiliary belt replacement
• Opel Corsa D 1.6 timing belt replacement
• Opel Corsa D A16LER/A16LES timing belt replacement
• Opel Corsa C 1.2 CDTI timing chain replacement
• Opel Astra G 2.2 DTI Y22DTR timing chain replacement
• Opel VectraC, Signum 2.8 Z28NEL timing chain replacement
• Opel Astra G 2003 2.0 DTI Y20DTH timing chain replacement
• Opel Astra G X Y 20DTL 2.0 DTI X20DTL timing chain replacement
• Opel Agila B 1.0 K10B timing chain replacement
• Opel Corsa D timing chain replacement