TorqFix

Timing chain replacement: Hyundai i10 1.1 (D3FA)

Step-by-step timing chain replacement for the Hyundai i10 1.1 (D3FA): 95 steps. What to remove, in what order, and what to check after.

Workshop procedure for HYUNDAI — the exact step sequence and torque figures, straight from real workshop data.

95 steps 1 engine code

🧭 Before you start

Fits: platform codes 1.1, CRDI

  • Timing position: the crankshaft or camshaft is set and locked during this job
  • Special tools named: locking tool, locking pin

Don't miss

  • If the timing chain is to be re-used, mark the running direction before removal
  • With the coloured link(s) in line with the punched mark(s) on the gearwheel(s)

🔧 Engine codes this applies to

📐 93 workshop diagrams for D3FA

Real factory drawings for this job — timing marks, bolt locations and routing. Locked in the free view.

i10 1.1 Diesel Chain — D3FA · diagram 1
i10 1.1 Diesel Chain — D3FA · diagram 2
i10 1.1 Diesel Chain — D3FA · diagram 3
i10 1.1 Diesel Chain — D3FA · diagram 4
i10 1.1 Diesel Chain — D3FA · diagram 5
i10 1.1 Diesel Chain — D3FA · diagram 6
i10 1.1 Diesel Chain — D3FA · diagram 7
i10 1.1 Diesel Chain — D3FA · diagram 8
+ 85 more diagrams

📋 Procedure

Preparation and removal

  1. Oil seal fitting tool:
  2. Disconnect the battery
  3. Camshaft gearwheel
  4. If the timing chain is to be re-used, mark the running direction before removal
  5. Remove the valve cover
D3FA? Steps differ between engine variants — check this job against your exact car before you commit to it. Check my car — free →
  1. Support the engine
  2. Remove the idler pulleys
  3. Align the timing marks on the crankshaft pulley and timing cover
  4. Remove the starter motor
  5. Fit the flywheel locking tool
  6. Remove the plug
  7. Remove the high-pressure pump nut
  8. Turn the bolt clockwise until the high-pressure pump is pushed out
  9. Remove the timing chain cover
  10. Lock the tensioner; use a locking pin
  11. Remove the chain tensioner
  12. Remove the chain guide(s)
  13. Remove the chain tensioner
  14. Remove the chain guide(s)
  15. Remove the timing chain and gearwheels together

Installation and checks

  1. Refit the high-pressure pump gearwheel
  2. Fit the timing chain
  3. Installation sequence:
  4. With the coloured link(s) in line with the punched mark(s) on the gearwheel(s)
  5. Refit the chain guide(s)
  6. Fit the chain tensioner
  7. Fit the timing chain case oil seal
  8. Remove the flywheel locking tool
  9. Fit the ancillary drive belt tensioner
  10. Fit the idler pulleys
  11. Refit the coolant pump pulley
  12. Refit the alternator
  13. Refit the air-conditioning compressor
  14. Refit the valve cover
  15. Compress the tensioner
  16. Apply sealant
Workshop diagrams

Ask TorqFix about your Hyundai D3FA — it answers with the exact sequence for that engine and the workshop drawing for each step. First question is free after a 20-second sign-up, no card.

Ask about your Hyundai D3FA — free → or sign up free to see the drawings

Who makes these pages, and how

TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.

The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.

Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.

Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com

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Workshop data on this page last updated 20 Sep 2026.