Copen K3-VE Cyl Head removal — DAIHATSU

🧭 Before you start

Fits: platform codes 1.3, 16V

• Opens: coolant

🔧 Engine codes this applies to

📋 Procedure

Preparation and removal

1. Before disconnecting the battery cable, check the audio system security code
2. Cylinder head torque settings - Refer to 'Adjustment data/Torque settings'
3. Remove the timing chain
4. Remove the dipstick tube
5. Remove the fuel line(s)

6. Remove the injectors
7. Inlet manifold
8. Remove the inlet manifold
9. Remove the exhaust manifold heat shield
10. Remove the spark plugs
11. Camshaft gearwheel bolt:
12. Remove the camshaft gearwheel
13. Hold the inlet camshaft with a wrench
14. Removal sequence:
15. Remove the camshafts
16. Remove the cylinder head bolts
17. Remove the cylinder head

Installation and checks

18. Lubricate lightly using engine oil
19. Installation sequence:
20. Refit the camshaft bearing caps
21. Check that the lug locates on the pin
22. Refit the spark plugs
23. Exhaust manifold
24. Refit the exhaust manifold
25. Refit the dipstick tube
26. Reconnect all the cables, hoses and lines to the engine and gearbox
27. Fit the timing chain
28. Refill the cooling system
29. Reconnect the battery

Other DAIHATSU procedures

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• Daihatsu Feroza 1.6 DX, EL HD-C/HD-E timing belt replacement