Testing Hall sender -G40 — AUDI

ARH
The Hall sender indicates the ignition position for Cylinder 1.

If the Hall sender fails to function, the knock control is switched off and the ignition timing is retarded slightly because the signals can no longer be assigned to the cylinders.

Even without a signal from the Hall sender the engine will continue to run and can also be re-started.

When a fault is detected the engine control unit produces one spark per crankshaft revolution for each cylinder.
The fact that the injection system is one revolution out of phase does not have any noticeable effect on the fuel injection. If this happens, the fuel is injected upstream of the closed inlet valve instead of while the inlet valve is open. This has only a minor influence on the quality of the air/fuel mixture.

Testing activation of Hall sender

Use test leads from adapter set V.A.G 1594 when carrying out the following tests.

Fitting location of Hall sender -G40 =>Page
24-5
.

Push back rubber sleeve on Hall sender connector.
Connect diode test lamp V.A.G 1527 to contacts 1 and 2 of the Hall sender connector from behind (without unplugging the connector from the Hall sender).

Note:

The connector contacts are numbered on the back of the connector.

Operate starter for a few seconds.

The diode test lamp should flash briefly once every two engine revolutions.

Note:

Diode test lamps with a low current draw continue to glow faintly between impulses from the engine control unit (rather than going out completely) and become much brighter when receiving an impulse.

If the diode test lamp does not flash, test the voltage supply.

Test voltage supply for Hall sender:

Unplug connector from Hall sender.
Switch ignition on.

Connect hand-held multimeter V.A.G 1526 (voltage measurement range) between engine earth and socket 1 of connector.

Specification: approx. 5 V

Testing signal wire for Hall sender:

Switch ignition on.
Connect hand-held multimeter V.A.G 1526 (voltage measurement range) between engine earth and socket 2 of relevant connector.

Specification: approx. battery voltage

Testing earth connection for Hall sender:

Connect hand-held multimeter V.A.G 1526 (resistance measurement range) between socket 3 on connector and engine earth.

Specification: Continuity
Resistance in wiring: max. 1.5 ω

If all the readouts match the specifications but the diode test lamp does not flash (measurement taken between socket 1 and 2 without unplugging connector and while operating starter):

Renew Hall sender.

If the readouts do not match the specification, test the wiring.

Testing wiring between Hall sender and engine control unit

Connect test box V.A.G 1598/31 to wiring harness for engine control unit. Do not connect to the engine control unit itself.
=> Page
24-10
.

Test wiring connection from Hall sender ....
.... to engine control unit for open circuit and/or short circuit to positive or earth.

3-pin connector on / wiring harness, socket · Test box V.A.G 1598/31, socket
1 (positive) · 98
2 (signal) · 86
3 (earth) · 108

Resistance in wiring: max. 1.5 ω

=> Current flow diagrams, Electrical fault finding and Fitting locations binder

Rectify any open/short circuit as necessary.
If all the test results so far have been OK but a fault related to the camshaft sensor (Hall sender) is displayed again after erasing the fault memory as a test measure, the cause may be as follows:
Rotor ring for Hall sender misaligned; test phase position.

Testing phase position of Hall sender

Connect vehicle diagnostic, testing and information system VAS 5051 (or fault reader V.A.G 1551) and select engine electronics control unit by entering address word "01" ( => Page
01-3
.)
When doing this the engine must be idling.

Rapid data transfer
HELP
Select function XX
Indicated on display:

Press keys 0 and 8 for the function "Read measured value block" and confirm entry with Q key.

Read measured value block
Enter display group number XXX
Indicated on display:

Press keys 0, 9 and 3 to select Display Group 93 and confirm entry with Q key.

Read measured value block 93
⇒
1
2
3
4
Indicated on display:

Check display values for Hall senders.

Display zones
1 · 2 · 3 · 4
Display Group 93: Phase position of Hall sender with engine idling
Display · xxx rpm · xx % · 0 ± 7 ° crankshaft
Indicates · Engine speed · Engine load · Phase position / Bank 1 · Phase position / Bank 2
Range · min.: 750 rpm / max.: 6800 rpm · min.: 0 % / max.: 120 % · min.: -20.3 °crankshaft / max.: 14.8 °crankshaft
Specification · 770...870 rpm · 15...25 % · 0 ± 7 ° / crankshaft
Note · If readouts do not match specifications, unbolt Hall sender and check whether rotor ring is properly mounted on camshaft. If it is wrongly mounted, the locating lug will be flattened when the securing bolt is tightened. Also check valve timing.