Renewing output flange oil seal on bevel box (bevel box removed) — AUDI

🧭 Before you start

Fits: Audi TT Mk2 (8J, 2006–2014)

• Opens: gearbox oil
• Special tools named: puller

📋 Procedure

1. Place bevel box on hole marked (5)(arrow) in gearbox support T10108.
2. Then align bevel box with hole opposite and secure.
3. Place drip tray underneath.
4. Drain gear oil from bevel box.
5. Lock bevel box output flange with support plate T10108/1 by screwing in M 10 x 30 bolts (arrows).

6. Unscrew hexagon nut for output flange.
7. Swing bevel box so that output flange points upwards.
8. Remove output flange from shaft bevel gear of bevel box.
9. Pull out oil seal (A) for output flange.
10. Clean any residue of locking fluid from thread of shaft bevel gear.
11. Lightly oil outer circumference of new oil seal.
12. Drive in new oil seal as far as stop using thrust piece T10049.
13. Pack space between sealing lip and dust lip half-full with sealing greaseG 052 128 A1.
14. Pull in output flange using two-arm puller(A).
15. Coat threads of new hexagon nut with locking fluid D 000 600.
16. Install bevel box .
17. Check oil level in bevel box .

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