Removing and installing starter, 1.6 l injection engine, manual gearbox — AUDI

🧭 Before you start

Fits: VW Caddy III (2K, 2004–2015)

📋 Procedure

1. ⚠ To disconnect and reconnect the battery, the procedure described in the workshop manual should be strictly adhered to (see the separate procedure). — Disconnect battery (see the separate procedure).
2. Loosen spring-type clip (1) using spring-type clip pliers VAS 5024 and undo and remove bolt (2).
3. Release hose (3) and pull off air filter housing.
4. Pull air filter housing upwards on right-hand side out of rubber mounting (arrow).
5. Remove air filter housing from vehicle.

6. Push protective cap off solenoid switch downwards in direction of (arrow).
7. Release and disconnect connector of terminal 50 (2).
8. Unbolt positive cable (1).
9. Unscrew and remove earth wire from starter bolt (arrow).
10. Undo upper starter bolt (arrow).
11. If fitted, remove noise insulation General body repairs, exterior 66. Noise insulation.
12. Undo nut (1) and remove it from lower securing bolt of starter.
13. Remove wire holder (2).
14. Undo lower starter bolt (arrow).
15. Remove starter.
16. Tighten threaded connections to specified torque given in assembly overview (see the separate procedure).

Other AUDI procedures

• Removing and installing toothed belt – Audi · 56 torque figures
• Removing engine – Audi A8 D3 · 41 torque figures
• Removing camshaft timing chain from camshafts – Audi A6/A7 C7 · 38 torque figures
• Installing engine – Audi A8 D4 · 36 torque figures
• Removing and installing camshaft timing chain · 29 torque figures
• Removing and installing airbag control unit J234 – Audi A4 B9
• Removing and installing door trim – Audi A4 Cabriolet B6/B7
• Removing and installing four-way lumbar support – Audi
• Removing and installing alternator - vehicles with 1.8 ltr. / 2.0 ltr. TFSI engine
• Removing and installing starter - vehicles with 1.8 ltr./2.0 ltr. TFSI engine and manual gearbox