Removing and installing plenum chamber cover — AUDI
Removing and installing plenum chamber cover on Audi: 11 steps. What to remove, in what order, and what to check after.
Workshop procedure for AUDI — the exact step sequence and torque figures, straight from real workshop data.
🧭 Before you start
Fits: platform codes S1, 2H
📋 Procedure
- Remove wiper arms Electrical system92Windscreen wiper system; Removing and installing wiper arms.
- Unclip angled piece of washer fluid line from plenum chamber cover.
- Pull off entire length of plenum chamber seal (3).
- ⚠ The glass could be destroyed.The plenum chamber cover must not be levered off with a tool (screwdriver, wedge). The windscreen will be damaged and may subsequently crack. — Remove filler piece (2) on side of plenum chamber covers (1) on left and right.
- Starting from bonnet hinge, pull plenum chamber cover (1) upwards and out of windscreen seal on bottom edge of windscreen.
- Remove plenum chamber cover (1) from vehicle. [Note: An insert is fitted in windscreen seal of new windscreens. Remove this insert before installing plenum chamber cover.The plenum chamber cover may only be pushed into the windscreen seal by hand using light pressure. Never fit with blows or with the use of tools.]
- ⚠ The glass could be destroyed.Striking the plenum chamber cover can cause cracks in the windscreen. — Spray windscreen seal with a soapy solution so that plenum chamber covers (1) are easier to press on.
- Note positioning of plenum chamber cover (1) on sheet metal flange, left and right (arrow b).
- Starting from bonnet hinge, push plenum chamber covers (1) into window seal on left and right by exerting slight pressure.
- Position both outer ends of bonnet seal on plenum chamber (3)(arrow a) and push in working towards middle.
- Install wiper arms Electrical system92Removing and installing windscreen wiper system.
Other AUDI procedures
- Removing and installing toothed belt – Audi · 56 torque figures
- Removing engine – Audi A8 D3 · 41 torque figures
- Removing camshaft timing chain from camshafts – Audi A6/A7 C7 · 38 torque figures
- Installing engine – Audi A8 D4 · 36 torque figures
- Removing and installing camshaft timing chain · 29 torque figures
- Removing and installing track control link – Audi A8 D4
- Cleaning evaporator in heater and air conditioning unit with pressure-feed spray gunV.A.G 1538 and a spray lance
- Removing and installing auxiliary/supplementary heater exhaust system · 2 torque figures
- Removing and installing heater coolant shut-off valve, vehicles with 6-cyl. engine · 1 torque figures
- Renewing input shaft oil seal, 0D2 – Audi Q7 / A4 B9
Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.