Removing and installing intake manifold upper part: Audi 2.0 (BSX)

🧭 Before you start

Fits: VW Caddy III (2K, 2004–2015); platform code 2C0

Don't miss

• Counterhold on union (arrow) with a spanner and loosen union nut (1) on low-pressure line.
• For clarity the gas rail with gas injectors are shown removed.Block off intake ports in lower part of cylinder head with clean cloths.
• Secure all hose connections with hose clips which conform to production standard.

🔧 Engine codes this applies to

📋 Procedure

1. Remove intake hose between throttle valve module J338 and air filter.
2. Pull vacuum hose to brake servo off intake manifold.
3. Pull oil dipstick with guide funnel off bracket.
4. Disconnect breather line (1).
5. Disconnect electrical connector at throttle valve module J338 and at activated charcoal filter system solenoid valve 1N80.

6. Clamp off coolant hoses (1) and (2) at throttle valve module3094 with hose clips up to 25 mm J338.
7. Disconnect connector on gas rail sensor G401.
8. Disconnect low-pressure line connection (1) at gas rail. [Note: Counterhold on union (arrow) with a spanner and loosen union nut (1) on low-pressure line.]
9. Loosen securing bolts (arrows) on upper part of intake manifold. [Note: For clarity the gas rail with gas injectors are shown removed.Block off intake ports in lower part of cylinder head with clean cloths.]
10. Remove upper part of intake manifold from lower part of intake manifold and from support in warm air collector plate. [Note: Secure all hose connections with hose clips which conform to production standard.]

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