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Removing and installing engine oil cooler on engine: Audi A4 Cabriolet B6/B7 / A4 B6/B7 4.2 (BNS)

Step-by-step removing and installing engine oil cooler on engine for the Audi A4 Cabriolet B6/B7 / A4 B6/B7 4.2 (BNS): 9 steps.

This job takes the engine oil cooler off the BNS engine on the Audi A4 B6/B7 (8E) and the 8H platform. The oil cooler sits behind the alternator, so the alternator comes out first, followed by the bracket for the torque reaction support and then the alternator bracket itself. With those out of the way the two coolant hoses are pulled off the cooler, a used-oil collection unit goes underneath and the cooler is unbolted. There is little that can go wrong if the order is followed. The points that decide a dry result are renewing the O-rings between cooler and engine and putting the coolant hoses back with the correct type of hose clips rather than whatever is to hand.

9 steps 1 engine code

🧭 Before you start

Remove the alternator, the torque reaction support bracket and the alternator bracket. Detach both coolant hoses from the cooler, place an oil collection unit below the engine and unbolt the cooler. Fit new O-rings, secure the hoses with original-type clips, then refit the torque reaction support bracket and the alternator.

Fits: Audi A4 Cabriolet B6/B7 (8H), Audi A4 B6/B7 (8E)

  • Renewed: o-rings

Don't miss

  • Renew the O-rings between oil cooler and engine every time it is removed.
  • Use hose clips of the same type as original equipment on the coolant hoses.
  • Have an oil collection unit in place before unbolting the cooler.
  • Top up and check coolant and engine oil levels after refitting, as is normal practice after opening both circuits.

Written for this job from the workshop steps below · TorqFix editorial.

🔧 Engine codes this applies to

BNS

📐 4 workshop diagrams for BNS

Real factory drawings for this job — timing marks, bolt locations and routing. Locked in the free view.

Removing and installing engine oil cooler on engine — BNS · diagram 1
Removing and installing engine oil cooler on engine — BNS · diagram 2
Removing and installing engine oil cooler on engine — BNS · diagram 3
Removing and installing engine oil cooler on engine — BNS · diagram 4

📋 Procedure

  1. Remove alternator 27.
  2. Remove bolts (1, 2, 3) and remove bracket for torque reaction support.
  3. Remove bolts (arrows).
  4. Remove bracket for alternator.
  5. Detach coolant hoses (1) and (2) from engine oil cooler.
BNS? Steps differ between engine variants — check this job against your exact car before you commit to it. Check my car — free →
  1. Position used oil collection and extraction unitV.A.G 1782 below engine.
  2. Unscrew bolts (arrows) and detach engine oil cooler. [Note: Renew O-rings.Secure all hose connections with the correct type of hose clips (same as original equipment) Electronic parts catalogue.]
  3. Install bracket for torque reaction support .
  4. Install alternator 27.
Workshop diagrams

Ask TorqFix about your Audi BNS — it answers with the exact sequence for that engine and the workshop drawing for each step. First question is free after a 20-second sign-up, no card.

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Who makes these pages, and how

TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.

The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.

Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.

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Workshop data on this page last updated 20 Sep 2026.