Installing procon cable — AUDI

Notes:

The plastic holders on the end of the cable (nipple) and the end of the Bowden cable, as well as the retaining clips on the stop block and relay block, must always be replaced.
Different cables are used depending on the gearbox version. Allocation

=> Parts catalogue

Mount new plastic holders on end of cable (nipple).
Lightly grease procon cable in area of rubber grommet, or spray with lubricant.

Note:

Keep the cable end (nipple) and inner surfaces of the plastic holders, and the support brackets for the cable end (nipple) on the relay block and stop block free of grease. Do not use lubricant.

Feed procon cable out of vehicle interior through hole in front wall.
Press rubber grommet into hole and check fit.

Note:

If the grommet is not fitted properly, leaks will occur.

Insert procon cable in support bracket on column tube so that the plastic holder is centred in the support bracket.
The procon cable with plastic holder is correctly seated in the support bracket when the grips -arrow- of the plastic holder grip the support bracket.

Press procon cable -1- into holder on pedal bracket -2-.

Attach procon cable in stop block so that the plastic holder is centred in the support bracket.
The procon cable with plastic holder is correctly seated in the support bracket when the grips -arrow- of the plastic holder grip the support bracket.

Feed procon cable around cable grab on gearbox and around relay block (left). Pay attention to front-end cable layout => Page
68-37
.

Press new retaining clips -5- onto relay block and stop block.

Important!
If retaining clips are not fitted, or fitted incorrectly, on the stop block or relay block, the functioning of the procon ten system is not guaranteed.
Vehicles with manual gearbox 012 and 01A:

Push cable holder from rear over all 3 cables up to stop limit on cable grab.

Note:

Hook -2- on cable holder must engage in rib -1- on gearbox.

Slot cable holder with retaining pin onto gearbox.

Tighten screw -4- to 40 Nm.
Tie together ten cables and procon cable between cable grab on gearbox and relay block and and stop block respectively with 2 cable ties -1- for each.
Position of first cable tie:
40 ± 10 mm behind relay block/stop block
Distance between cable ties on one side
Dimension a = 100 ± 10 mm
The procon cable is above the ten cables

Vehicles with automatic gearbox 097:

Tie together ten cables and procon cable at a central point between cable grab on gearbox and relay block and stop block respectively with cable ties -1-.
The procon cable is above the ten cables

Secure cables on cable grab with new retaining clips -2-.

Vehicles with automatic gearbox 01D:

Push cable holder from rear over all 3 cables up to stop limit on cable grab.

Note:

Hook on cable holder -arrow- must engage in rib on gearbox.

Screw cable holder -4- with screw -3- to gearbox (40 Nm).
Tie together ten cables and procon cable between cable grab on gearbox and relay block and stop block respectively with 2 cable ties -2- for each.
Position of first cable tie:
40 ± 10 mm behind relay block/stop block
Distance between cable ties on one side
Dimension a = 100 ± 10 mm
The procon cable is above the ten cables

Vehicles with manual gearbox 01E:

Push cable holder from rear over all 3 cables up to stop limit on cable grab.

Note:

Hook on cable holder must be fed through slot on cable grab -arrow-.

Slot cable holder -3- with retaining pin onto gearbox.
Tighten screw -4- to 40 Nm.
Tie together ten cables and procon cable at a central point between cable grab on gearbox and relay block and stop block respectively with cable ties -1-.
The procon cable is above the ten cables

Notes:

All 3 cables must be at a distance of 30 ± 10 mm from the cable grab on the gearbox at their highest point.
If the distance is not correct, check the fitting of the plastic holders in the support brackets and the part numbers of the ten cables and the procon cable.