Installing gearbox, Crafter 4MOTION with Achleitner four-wheel drive — AUDI

🧭 Before you start

Fits: platform codes 2EA, 2ED, 2EH, 2EX, 2EB, 2EE, 2EK, 2FC, 2FF, 2FL, 2FZ, 2FG, 2FM

• Opens: brake fluid, clutch fluid

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• If dowel sleeves are not fitted, difficulties shifting gears, clutch problems and possible noises from the gearbox (rattling of gears which are not engaged) could occur.

📋 Procedure

1. ⚠ Please observe the following points during all installation work, in particular in the engine compartment, due to the space limitations:Route all kinds of lines (e.g. for fuel, hydraulics, activated charcoal system, coolant and refrigerant, brake fluid, vacuum) and electrical cables so that the original line routing is re-established.To avoid damaging lines, make sure there is sufficient clearance from all moving or hot components. — Check release bearing for wear. If necessary, renew clutch slave cylinder with release bearing .
2. Dowel sleeves for aligning engine and gearbox must be in cylinder block, install if necessary . [Note: If dowel sleeves are not fitted, difficulties shifting gears, clutch problems and possible noises from the gearbox (rattling of gears which are not engaged) could occur.]
3. Bleed clutch mechanism .
4. Fit selector cables on gearbox .
5. Adjust selector mechanism .

6. If present, install tachograph sender G75Electrical system90.
7. Check oil level, top up gear oil if necessary .
8. Installing gearbox carrier .
9. Install transfer box 34Transfer box, Crafter 4MOTION with Achleitner four-wheel drive.
10. If present, install any noise insulation General body repairs, exterior66Noise insulation; Removing and installing noise insulation.
11. Connect battery Electrical system27Battery; Disconnecting and connecting battery.

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