Exploded view - differential, manual gearbox 02T — AUDI
Exploded view - differential, manual gearbox 02T on Audi: factory workshop procedure. Full factory text, tools and checks.
Workshop procedure for AUDI — the factory write-up, straight from real workshop data.
📋 Procedure
ℹ️ Torque figures below come verbatim from workshop data — always cross-check against your vehicle's factory manual before final tightening.
Exploded view - differential, manual gearbox 02T
Note
Heat tapered roller bearing inner race to 100° C before installing.
Always renew both tapered roller bearings together.
Adjust differential if tapered roller bearings, differential cage, gearbox housing or clutch housing are renewed
Chapter
.
Countersunk bolt
25 Nm
Screws into threaded piece
Item
Flange shaft (right-side)
Do not interchange; left and right flange shafts are different
For correct version, refer to
Electronic parts catalogue
Spring for flange shaft
Installed behind flange shafts
Thrust washer
Installation position: lip faces spring
Tapered ring
Installation position: Taper towards differential cage
Circlip
Holds tapered ring, thrust washer and spring in position when flange shaft is removed
Sun wheel
Installing
Fig.
Threaded piece
Installing
Fig.
Differential pinion pin
To remove, shear off spring pin
Item
Fig.
Installing
Fig.
Planet pinion
Installing
Fig.
One-piece thrust washer
Lubricate with gear oil before installing
Flange shaft (left-side)
With dust plate
Do not interchange; left and right flange shafts are different
For correct version, refer to
Electronic parts catalogue
Oil seal for flange shaft (left-side)
Different diameters for left and right
For correct version, refer to
Electronic parts catalogue
Can be renewed with gearbox in vehicle
Chapter
Shim S
1
For differential
Not fitted on this gearbox version
Tapered roller bearing outer race
Pulling out
Fig.
Pressing in
Fig.
Tapered roller bearing inner race
Pulling off
Fig.
Pressing on
Fig.
Differential cage
With final drive gear
Spring pin
Secures differential pinion pin
Is sheared off on removal
Fig.
Installing
Fig.
Tapered roller bearing inner race
Pulling off
Fig.
Pressing on
Fig.
Tapered roller bearing outer race
Pressing out
Fig.
Pressing in
Fig.
Shim S
2
For differential
Determining thickness
Chapter
Oil seal for flange shaft (right-side)
Different diameters for left and right
For correct version, refer to
Electronic parts catalogue
Can be renewed with gearbox in vehicle
Chapter
Gearbox housing
Servicing
Chapter
Clutch housing
TorqFix answers live for your specific car — tell it the engine code and it serves the matching sequence, torque figures and wiring for that exact variant.
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Who makes these pages, and how
TorqFix was built by a mechanic — after a 2,700 km drive with five roadside repairs that no diagnostic tool could explain.
The figures on this page come from manufacturer workshop documentation and are shown as they are. The page is assembled automatically from that data — it is not written by an AI. The AI works in the chat, where it answers for your specific car. It writes nothing here.
Variants of the same model differ. Cross-check torque against the factory manual for your engine before final tightening.
Seen a figure that does not match your manual? Write to us — we correct it and note when. support@torqfix.com
The story behind TorqFix →Workshop data on this page last updated 20 Sep 2026.