Exploded view - ATF oil pan, ATF strainer, valve body and internal wiring harnesses — AUDI

Audi
Audi TT
1999
Power transmission
Automatic gearbox 09G
Edition
12.2007
Exploded view - ATF oil pan, ATF strainer, valve body and internal wiring harnesses
WARNING
Do not run engine or tow vehicle with ATF oil pan removed or when there is no ATF in the gearbox.
Note
General repair instructions
Chapter
.
Rules for cleanliness when working on the automatic gearbox
Chapter
.
Lubricate O-rings with ATF. Other types of lubricant will cause the gearbox hydraulics to malfunction.
Always renew valve body if it has collected dirt or if it is defective.
The components shown in the following illustrations can be removed with the gearbox installed.
Screw plug
For ATF inspection hole
Tightening torque
Chapter
Seal
Renew
Overflow pipe
Tightening torque
Chapter
ATF oil pan
Removing and installing
Chapter
Bolt
8x
Tightening torque and sequence
Fig.
Gasket
Renew
Magnet
2x
Clean before installing
Insert in recesses in ATF oil pan
Bolt
3x
11 Nm
ATF strainer
Removing and installing
Chapter
Bolt
12x, different lengths
Renew
Allocation and tightening torque
Fig.
Valve body
Removing and installing
Chapter
Identification of solenoid valves
Fig.
Bolt
5.5 Nm
Gearbox input speed sender
G182
with wiring and 2-pin connector
Removing and installing
Chapter
Bolt
5.5 Nm
Gearbox output speed sender
G195
with wiring and 2-pin connector
Removing and installing
Chapter
Gearbox housing
ATF breather
ATF cooler
Removing and installing
Chapter
Multi-function switch
F125
Checked via self-diagnosis
Removing and installing
Chapter
Adjusting
Chapter
Seal
Renew
ATF drain plug
Tightening torque
Chapter
Selector shaft lever
Inside gearbox, on valve body
Removing and installing
Chapter
“
Removing and installing valve body
”
Washer
Nut
Note installation position
Chapter
“
Removing and installing valve body
”
10 Nm
Large spring
Small spring
Damper piston
Removing and installing
Chapter
“
Removing and installing valve body
”
Wiring harness with 8-pin connector and integrated
gearbox oil temperature sender
G93
with O-ring on electrical connector
Renew O-ring
Components
Anchor
Removing and installing
Chapter
Bolt
5.5 Nm
Wiring harness with 14-pin connector
with O-ring on electrical connector
Renew O-ring
Components
Anchor
Removing and installing
Chapter
Bolt
5.5 Nm
Internal wiring harnesses
1
Connector
For
automatic gearbox hydraulic pressure sender 1
G193
2
Connector
For
gearbox input speed sender
G182
3
Wire
Leading to
gearbox input speed sender
G182
4
Connector
For
automatic gearbox hydraulic pressure sender 2
G194
5
Wire
At
gearbox output speed sender
G195
6
Connector
To
gearbox output speed sender
G195
7
Bracket
8
Gearbox oil temperature sender
G93
A
14-pin connector
B
Wiring harness
Leading to 14-pin connector
C
Bracket
D
Bolts
For securing connectors
item 2
and
item 6
7 Nm
E
Bolt
11 Nm
ATF oil pan - tightening torque and sequence
Tighten bolts for ATF oil pan diagonally in stages to 7 Nm.
Bolts for valve body - allocation and tightening torque
Renew bolts
arrows
for valve body; note bolt lengths:
Arrows
: bolts M6x21
Arrows A
: bolts M6x16
Arrows B
: bolts M6x28
Tighten bolts
arrows
in two stages from outside to inside as follows:
Tighten to 8 Nm.
Turn 90° further.